March 2005 Issue

March 2005

Who's Afraid To Cut To Zero?
Cover Story

Who's Afraid To Cut To Zero?

Most U.S. mold shops still leave extra stock on the cores and cavities of the molds they machine. This practice is unnecessary and wasteful, say proponents of advanced machining technology.

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Features

Featured articles from the March 2005 issue of Modern Machine Shop

Incremental Automation Pays Dividends
Automation

Incremental Automation Pays Dividends

While successful mold makers agree that automation is necessary to remain competitive, they often have different opinions about how to integrate automation. This mold maker does it in gradual phases, and in doing so, it drives shopfloor workers to roles of greater responsibility.

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Improving Quality and Productivity Through Efficient Setup

This article describes a recently developed system that uses optical imaging and machine vision techniques to update the program data by locating known, visible features within captured images.

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Is Robotic Automation Becoming Practical For Low-Volume Production?
Automation

Is Robotic Automation Becoming Practical For Low-Volume Production?

High-volume manufacturing and robotic automation go hand in hand. Machine-tending robots used in these production schemes need not be very flexible, as they may just load and unload one type of part hundreds of thousands of times.

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Two Machines In One Grinding System

Two Machines In One Grinding System

A machine design mating two grinders together, with one control for the set, saves cost and floorspace compared to two separate machines.

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The Case For A Chromium-Based Coating

The Case For A Chromium-Based Coating

A cutting tool coating based on chromium can take even better advantage of the protective value of aluminum.

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The Mold Consultant
Die/Mold

The Mold Consultant

This mold maker saves customers time and money by getting involved early in the design of molded parts.

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Mold Machining On The Move
Die/Mold

Mold Machining On The Move

Rethinking the mold machining process leads to concepts worth considering, even for applications outside mold making.

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WEIMA
WEIMA
WEIMA