April 1996 Issue

April 1996

Cover Story

Flexible Machining Calls For Flexible Gaging

Where flexibility and versatility are the rule, it should apply not only to machine tools but also to shop-floor metrology equipment. For this contract shop, a modular, flexible gaging system for shaft-like parts helps keep the company agile.  

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Features

Featured articles from the April 1996 issue of Modern Machine Shop

Measurement

Measuring Part Geometry On The Shop Floor

Measuring workpiece dimensions is relatively simple for machine operators but measuring workpiece geometry which involves more complex comparisons of part shape to an ideal shape--is now also practical on the shop floor. The gaging equipment for doing this is coming down in price while becoming easier to use.

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Holemaking

Mold Maker Profits By Teaming With Tooling Company, Distributor

Productivity is up by 15 percent, tool life is up 20 percent and part cost is down 20 percent for face milling, drilling and boring operations at Engel Machinery Inc., York, Pennsylvania.

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Manufacturer Increases Productivity More Than 300 Percent With CNC

Mac Stripers wants to leave its mark on the world. After ten years in business, the manufacturer of road-striping equipment reports $2 million in sales and is looking to double its 12,000 square-foot facility.

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CAD/CAM

Part Transfer System Manufacturer Opens New Doors With CAD/CAM

Advocates of CAD/CAM cite compelling benefits of using the technology--faster turnaround, fewer mistakes, more flexibility, improved quality and consistency, and better communication.

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Accurate, Efficient CMM Helps Transmission Parts Manufacturer

The speed and accuracy of CMM inspection addresses several manufacturing challenges, including tight machining tolerances, rapid conversion between jobs, 100 percent inspections and QS9000 certification standards.

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Turning Tools

Taking The Fear Out Of Hard Turning

To make the transition to hard turning, you'll need to switch from carbide to CBN inserts, but that is easier (and more economical) than you might think. It's making the jump to much higher surface speeds that might scare you off. It needn't. Here's why.

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Workholding

Flexible Workholding For Flexible Cells

At this shop, workpiece blanks are generally castings and forgings. Holding irregular and dimensionally variable shapes, accurately and securely, calls for fixturing with flexibility to match that of their four-machine cell.

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Aerospace

Aerospace Lathe Shop Finds VMCs Enhance Commercial Work

There's no trick to reducing cycle time. It's simply a matter of knowing what tools to use for which parts.

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Measurement

Do-It-Yourself Machine Inspection

Affordable technology is available that allows shops to dynamically model the accuracy characteristics of their machine tools. Here's how these inspection devices work, and what they can reveal about your production equipment.

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