May 2009 Issue

May 2009

Too Small To Touch
Cover Story

Too Small To Touch

Hummingbird takes on machining work that is too small for most shops to handle. In fact, Hummingbird tries not to handle it either. To accurately machine the tiniest parts, this shop relies on processes that are as hands-off as possible.

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Features

Featured articles from the May 2009 issue of Modern Machine Shop

A Vise Designed With CNC Machines In Mind
Workholding

A Vise Designed With CNC Machines In Mind

A sliding, locking mechanism allows users to quickly push this vise’s moveable jaw close to the workpiece before tightening the wrench. This minimizes the number of wrench turns to secure the part and allows users to quickly clamp parts of various sizes.

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Job Shop-Developed Dovetail Fixture Takes Wing

Job Shop-Developed Dovetail Fixture Takes Wing

 Two aerospace job shops in California collaborated to produce a workholding fixture that allows any shop to set up a fully fixtured pallet dedicated to a five-axis job and then store the fixtured pallets for immediate use whenever the job repeats. 

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Little Things Mean A Lot

Little Things Mean A Lot

The design of a machining center with the precision to mill tiny features illustrates what is (and is not) required for micromachining.

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The High-Pressure Vise: An Alternative To Cheating
Workholding

The High-Pressure Vise: An Alternative To Cheating

High-pressure vises are able to safely generate a significant amount of clamping force without machine operators resorting to using hammers or “cheater bars.”

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How Scalable is Machining?
micromachining

How Scalable is Machining?

Tiny tools don’t behave like big tools do. One researcher explains why.

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A Micro Machine Design
Workholding

A Micro Machine Design

This machine has no toolholders and no tombstone—but there is a camera. Here are details of a machining center designed for micromachining.

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Compact Micromachining Center
micromachining

Compact Micromachining Center

 This machining center with a work cube of 4 inches was designed specifically for micromachining.

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