I’d like to start out by explaining what a specification is. If you
look in the dictionary, basically a specification is a means to define,
or a description. Specs are used by machine tool buyers to compare
different products and predict expected performance.
Standards
Consumers needed a way to evaluate different machines, so pressure from
consumers caused “standard” specifications to be adopted by builders in
major market areas to compare characteristics. However, this tended to
be market based, so there was a different standard in the U.S., in
Asia, and Europe. They tended to be very market based and
nationalistic.
As
an example, in the United States, many years ago we had the NMTBA,
which is the National Machine Tool Builders Association. We also had
ANSI, the American National Standards Institute. and most recently
ASME, the American Society of Mechanical Engineers.
In
Europe, they have ISO, which is the International Organization for
Standardization and in Britain, the BSI, or the British Standards
Institution. In Germany, they have VDI or DGQ, which is basically a
grouping of German engineers.
In Japan, they have MAS and
JIS, the Japanese Machine Tool Builders Association Standard and the
Japanese Industrial Standard.
You might ask yourself why
specifications are needed. Well, short of actually buying and trying
out a machine, specifications are really the one and only way to
compare different products and compare expected performance.
Not all Specs Are Equal
What you need to be careful of is that not all specs are the same, nor
do they even provide comparable information about a machine. So, what
is the reliability of the data and the technique or standard used?
That’s a lot of what we’re going to talk about today. It’s really vital
to understand this in order to make decisions such as what kind of
accuracy and repeatability can I expect as I develop my part process,
cutting speeds and speeds that are critical for cycle time estimation
essential for capacity planning, and other aspects that are very
important to estimate profitability or cycle times of a job.
One
thing that’s important to remember about specs it that they’re very
expensive and difficult to maintain. Also, machines were being shipped
to markets not native to the original manufacturers’ country. Because
machines are being consumed globally and weren’t necessarily built to
the specification of the foreign country the machine was shipped to,
standards can be confused. And the other thing is, we really didn’t
have the emergence of global specifications, so most builders still
utilize their native “market-based” specs for building and evaluating
machine tools.
What does that mean to you as a buyer? Well, you
can be faced with different machines that are built to non-comparable
specifications. What you need to be able to do is estimate how to
compare how one machine will perform compared to another. It’s critical
that you understand and can fairly and factually analyze one spec
against another for your particular application.