WHY HSM?
Introduction
BetterMachinedFinishes
HSM of EDM Electrodes
Reduced Need for EDM
• Hard Milling
• Milling at High LiD Ratios
HSM vs. EDM
HSM on MMS Online

Spindles
Toolholders
Cutting Tools
CNC
Programming
Machining Centers



Milling At High L:D Ratios

The ability to take light cuts quickly makes the machining center more efficient with delicate tools that are very long relative to their diameter. This helps in at least two cases:

  • Milling deep cavities or deep slots like the one shown in the video.
  • Milling fine details with very small tools.

video
The shop machining this mold uses HSM for fine details instead of EDM. Details like this one are machined using a 30,000-rpm spindle to run end mills as small as 0.010-inch diameter at 0.002 inch step-over and depth of cut. Photo courtesy Haas Automation. For footage of high-L:D milling, scroll down.

video
video
Media Player: 56k | 100K

Video shows milling a deep slot with a 0.8 mm diameter tool. Machining conditions are 40,000 rpm, 1,181 ipm and 0.1 mm depth of cut. Video courtesy Delcam.