What does it take to get your MMC software running? You’ll need to
enter all the required information needed to get it started. These
fields are things such as your NC programs, part number data, tooling
information, fixture information, pallet information, and production
information. Basically, you assign a part to a fixture, a fixture to a
pallet, and create a production requirement. The MAS ensures that tools
are present for the part and takes care of the rest.
All NC
programs required to machine the parts are registered to the cell
required. The programs are checked for tools required, and all
subprograms are examined. Then the NC programs are transferred to the
machines via high-speed transfer.
You enter a part number
and associate it with an NC program or multiple NC programs. You also
set the elements within the MMC that the part will have to visit in
order to be produced. The first step is always to come to the
work-setter to be clamped. Then typically to a machine, maybe back to
the pallet storage, or maybe to another machine.
Tool
resource data is where we know what tools are needed at the machine,
after we scan through. When you enter the tools at the machine, the MAS
uploads the data and associates it with the tools required. We know if
the tool required is at the machine. In the case where a tool is
missing, the software will route the part to a machine with the proper
tooling. Or if the tool needed isn’t available on any machine, the
software will put the part back into storage and start another part
until the proper tooling is installed. Therefore, no time is
wasted—even when there is a component missing.
Next, you
enter your fixture data. The MAS and MMC system have a great deal of
storage available. That way, typically all or most of your fixtures can
be stored for when you need them. You enter the data of the fixture,
such as how many faces, options, etc.
After that, you enter
the pallet data. You need to tell the system what pallet you put the
fixture on, and you can also enter comments, assign offset files, and
other things.
The last step is to establish a production
order. This is where you tell the system what part you want to make and
how many, and give it a start date and a due date. You can also set a
priority, so that when two orders are due on the same day, the system
will choose whichever is at a higher priority.
After you
launch your production order, the pallet will automatically bring a
pallet to the work-setting station and a screen will pop up with
instructions for the operator. A physical button is pressed to pull
away the pallet.
After the part is made, the
pallet is brought back to the operator with the unclamp instructions
and details about the next part to be inserted and clamped up. In both
of these cases, you can insert any kind of text, drawing, video, or
HTML that can be displayed to assist the operator with clamping and
unclamping the part.