Vise System for Quickly Clamping 16 Parts
A New York job shop minimizes setup and change-over time with a homegrown system consisting of closely spaced double-acting vises embedded into a plate. After using it for decades, the shop is now supplying this system to other shops.
The workholding system that TRP Machine is calling the “MV16” is not actually a new product, but instead it is the way this Bohemia, New York job shop has held parts for machining for more than 20 years. Looking for a simple and inexpensive way to (A) hold several workpieces in one machining cycle, (B) hold a variety of different part numbers without setup changes, and (C) load and unload workpieces quickly from one machining cycle to the next, the shop devised a workholding system on its own able to realize those objectives. What is new now, says shop owner Roger Price, is that TRP has begun to manufacture the MV16 as a product available to other machine shops.
The system is essentially a single large plate embedded with eight independent and closely spaced double-acting vises. Each of the 16 jaw positions opens to a width of 3.25 inches, and clamps parts to a location repeatability of 0.0005 inch. Thus, 16 identical pieces can be quickly and precisely clamped for machining in the same setup, or 16 entirely different parts can be clamped into a single setup as well. Or, since the jaw positions lie in parallel, a row of four jaw positions at once can be used to clamp a workpiece up to 28 inches long.
Mr. Price says the system has been invaluable to TRP in allowing the shop to maintain high in-cut time percentages on its machining centers. The standard MV16 plate is 20.25 by 28.25 inches, but he says the system can also be customized to different sizes and even to a different number of vise positions. A tombstone version of the system uses four double-acting vises on each of four different faces to achieve a total of 32 jaw positions. Learn more from TRP Machine.
Related Content
-
When To Use A Collet Chuck
Don't assume the standard chuck is the right workholding for every lathe application.
-
Medical Shop Performs Lights-Out Production in Five-Axes
Moving to five-axis machining enabled this shop to dramatically reduce setup time and increase lights-out capacity, but success relied on the right combination of workholding and automation.
-
Custom Workholding Principles to Live By
Workholding solutions can take on infinite forms and all would be correct to some degree. Follow these tips to help optimize custom workholding solutions.