Eliminating Scrap

It doesn’t matter how many parts a company produces if quality standards are not met. This is particularly critical with modern production applications, where accuracy and quality requirements have become increasingly stringent. To meet these demands for repeatable quality, manufacturers require advanced machining technologies offering an ideal blend of speed, precision and reliability.

The foundations for all machine performance lie in the spindle and base casting of a machine. A rigid machine platform with robust spindle design and thermal management capabilities can take on heavy cuts in tough materials day in and day out with stable, repeatable results. This inherent stiffness and heat mitigation remove vibration and distortion from the cutting process.

High-precision capability is designed into Makino machines through extra-rigid base castings and sophisticated thermal management of key machine components. The result is sustained dynamic accuracy and repeatability that reduce and eliminate rework and scrapped parts.

Machine control software is another key feature that helps to maintain precise and reliable cutting performance. Advanced control systems, paired with tool and part monitoring technologies, provide enhanced visibility and control of cutting processes. Such systems remove concerns about adjusting offsets and checking for broken tools, leading to worry-free unattended operation.

Automating a machining system is another way to provide stable repeatable processes. Utilization of standard design elements ensures the part is loaded, processed and removed the same way each and every time. Adding robot integration also eliminates variability.
 

Webinar: Machine Features That Reduce Part Variability in Production Operations 
To produce parts quickly and accurately, without scrap, there are technologies that can be easily applied and meet Six Sigma requirements. Learn what specific machine features and qualities help to reduce part variability in volume part production operations.
 
Webinar: Pro 5 Control Technologies
Learn how a highly integrated, user-friendly control system can enhance your flexibility, data management, monitoring capability and maintenance functions for improved manufacturing performance.
 
Case Study: Fast and Accurate Large Part Machining, a Family Recipe for Success
Scrap is problematic for any shop environment, but becomes even more detrimental when producing large parts. In this case study, learn how investments in advanced machining technologies enabled Covert Manufacturing to achieve a near-zero-percent scrap rate in its large part manufacturing.
 
Video: Makino Machining Complex (MMC) Helps Roush Industries Race through Parts
With a reputation for performance racing, Roush Industries expects nothing less than industry-leading manufacturing capabilities. In this video, Roush Industries' operation manager, Mel Koslowski, discusses how investments in automation have supported the company in meeting high-precision tolerances and small-batch production flexibility with reliable, repeatable results.