Mazak’s Integrex i-200S multitasking machine is designed to efficiently and accurately process mid-size complex components from raw material to finished workpieces in single setups. The machine features twin turning spindles as well as a milling spindle in a compact footprint measuring 157.1" × 110.2". The multitasking machine turns, drills, taps and mills, and is capable of off-centerline and full simultaneous five-axis contouring. It is said to reduce production lead times, improve machining accuracy and decrease operating costs.
Both turning spindles provide speeds ranging to 5,000 rpm and C-axis turning control with a bore capacity measuring 3" (76 mm) in diameter. The main headstock features spindle/motor design that can accommodate applications ranging from heavy-duty, low speed cutting to high speed cutting of aluminum and other nonferrous materials. The second spindle also features an integral spindle/motor to ensure efficiency in secondary operations.
The vertically mounted, 30-hp (22-kW) milling spindle provides 12,000 rpm and a rotating B-axis range of -30 to 240 degrees. The roller cam drive for the B axis provides accuracy and rigidity while limiting backlash. A 36-tool magazine enables faster tool changes and continuous part processing. A 72-tool magazine also is available as an option.
Mazak’s MX hybrid roller guide system provides increased vibration damping, extended tool life and long-term accuracy. The Y-axis travel measures 9.8" (249 mm) with a vertical X axis of 24.2" (615 mm) and 4.92" (125 mm) below the centerline. The machine accommodates parts ranging to 25.9" (657.8 mm) in diameter. It is equipped with Mazak’s Matrix 2 CNC control for optimized five-axis machining.
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This machine can run for a long time without any operator intervention, and users can machine finished parts from slug stock or cast blanks while achieving the same high productivity as if they were machining from barstock, the company says.