1800 Century Dr.
West Boylston, MA 01583-2121 US
EMUGE CORP - OFFERING AN EXHAUSTIVE LINE OF TAPS, END MILLS, THREAD MILLS, TOOL HOLDERS, AND PRECISION WORK HOLDING.
EMUGE CORP - OFFERING AN EXHAUSTIVE LINE OF TAPS, END MILLS, THREAD MILLS, TOOL HOLDERS, AND PRECISION WORK HOLDING.
Welcome Emuge Corp. manufactures an exhaustive line of taps, end mills, thread mills, thrillers, holders and attachments, over 100,000 items sold through distributors worldwide. Emuge is best known for its taps. We stock over 6,000 different sizes and styles, and our taps have become the industry's benchmark for quality and performance. And Emuge delivers that same superior performance in all the products we make. Our Solid Carbide Thread Mills are manufactured to the highest standards and for the most demanding applications, with over 1,500 standard items available from stock. Our End Mill program consists of over 2,500 items with cutting geometries, substrates and coatings all pre-engineered for your specific application. In addition, our Tap Holders and Precision Clamping Products have become the clear choice of the world's most renowned manufacturing companies. Emuge's North American Headquarters is located in a new state-of-the-art cutting technology center in West Boylston, MA USA, where machining demonstrations, training, manufacturing, and applications solutions are managed and over 10,000 types of cutting tools and accessories are stocked for prompt shipment.
A Word From Emuge's Peter Matysiak
Bringing Cutting Technology To The Frontline of U.S. Manufacturing Today, precision, productivity and production capability are the driving forces in North American manufacturing. As tolerances get tighter and cycle times become the difference between profit and loss, tool users need ever higher skills, equipment and solutions to be successful. The cutting tool industry is responding with new tools of their own: advanced technology, education and collaboration.
Emuge Introduces Industry's First General Purpose, High Performance Tap.
Emuge Corp., the leader in tapping technology for more than 90 years, has announced the introduction of MultiTAP™ , the industry’s first high performance tap designed to cut a wide range of materials including carbon steel, steel alloys, stainless steel, aluminum, cast iron, copper, brass, and bronze. MultiTAP is also uniquely designed to produce threads within both 2B and 3B classes of fit, eliminating the guesswork of calculating H-limits.
“MultiTAP is the ideal tap for a job shop or a manufacturer who works with short and medium run threading applications across a wide spectrum of materials. It will significantly improve thread quality and boost output while reducing production costs, because one high performance MultiTAP will handle most common materials and applications. MultiTAP eliminates the need to stock numerous types of taps in the tool crib” said Mr. Peter Matysiak, President of Emuge Corp.
“MultiTAP is the result of collective years of Emuge’s extensive tapping expertise, application research and a challenge the company issued to its engineers to design a multi-purpose tap. Emuge design engineers responded by choosing a select base material, along with a special cutting / flute geometry and a surface treatment that would work in as many common materials and applications as possible. In addition, the tap was designed to cut threads to both the common 2B class of fit, as well as the tighter 3B class.” continued Matysiak.
MultiTAP is constructed of a proprietary grade of high speed steel (HSS-E), Nitrided with a Ne2 surface treatment. It is available in both spiral point and spiral flute configurations for through-or blind-hole applications. Tap sizes cover a full range for UNC or UNF threads, from #4-40 to ¾”-16 in inch sizes, to metric sizes from M4 x 0.7 to M16 x 2.0.
MultiTAP will cut a wide range of materials including carbon steel, steel alloys, stainless steel, aluminum, cast iron, copper, brass, and bronze. MultiTAP is also uniquely designed to produce threads within both 2B and 3B classes of fit, eliminating the guesswork required when calculating H-limits.
Emuge is widely known for manufacturing high performance application specific taps, thread mills and end mills for high production output. However, now Emuge has designed MultiTAP to offer job shops and other manufacturers an affordable, yet high
performance tapping solution.
MultiTAP is the ideal tap for a job shop or a manufacturer who works with short and medium run threading applications across a wide spectrum of materials. It will significantly improve thread quality and boost output while reducing production costs, because one high performance MultiTAP will handle most common materials and applications. MultiTAP eliminates the need to stock numerous types of taps in the tool crib.
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New TiNox-Cut End Mills Offer Reliability, Efficiency and Long Tool Life.
Emuge Corp. announced the introduction of TiNox-Cut, a new series of end mills specifically developed to provide exceptional tool life when machining challenging materials. New Emuge TiNox-Cut End Mills offer a dependable cutting solution for nickel alloys like Inconel and Stellite, all grades of titanium, and tough stainless steels like Super Duplex - materials used extensively in the aerospace, power generation, medical, chemical and food industries, among others.
“The demand for parts and components machined from these materials is on the rise, but the same special properties, like high heat, chemical and abrasion resistance, that make these materials desirable for use in extreme-service applications, also make them difficult to machine,” said Mr. Stephen Jean, Milling Products Manager, Emuge Corp. “Typically, these materials burn up cutting tools. Now, with TiNox-Cut End Mills, Emuge has something to combat this.”
The new TiNox-Cut End Mills feature a high heat-resistant, lubricious coating and an optimized cutting edge design. This provides long tool life by minimizing friction and efficiently evacuating chips, which is especially important in tough, long-chipping materials. In addition, the tools are made from an extra-tough carbide grade to maximize wear resistance.
For maximum effective cutting lengths, TiNox-Cut End Mills feature reduced neck diameters. Offering superior machining repeatability and safety, the new end mills combine a tight, h5 shank tolerance with a specially roughened surface finish to maximize tool holder clamping potential.
The TiNox-Cut End Mills are well suited for both roughing and finishing operations. The tools consist of three designs: two 4-flute variations for both roughing and finishing, and a 5-flute extra long finishing tool.
TiNox-Cut roughing / finishing end mills are available with flat ends or with a selection of corner radii. For even more efficient chip evacuation, TiNox 4-flute end mills are available with internal coolant / lubricant capability. The roughing / finishing versions are available with a serrated profile for effective chip breaking during roughing operations.
The 5-flute TiNox-Cut finishing end mills are also available with various corner radii, and feature length-to-cutting diameter ratios of 3 times D and 4 times D. The 5-flute design offers added stability and minimal deflection in long reach applications.
Emuge TiNox-Cut End Mills range in diameter from 6mm – 20mm, depending on the design.
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New Tools Offer Fast, Versatile Stock Solution for Reliable Threadmaking in a Wide Range of Challenging Materials.
Emuge Corp.announced the introduction of an expanded line of Solid Carbide Thread Mills in their popular THREADS-ALL™ Program. The new thread mills require minimal tooling and quickly adapt to a wide range of threading requirements to easily and safely machine with unsurpassed thread quality and tool life. Requiring only eight standard tool sizes, #10 – 1/4 - 5/16 – 3/8 – 7/16 -1/2 – 5/8 – 3/4, it is now possible to quickly, economically produce 100+ commonly produced screw thread designations including UNC – UNF – STI UNC – STI UNF – UNEF – UNS - UNJC – UNJF – M – MJ. In addition, THREADS-ALL tools provide total control over pitch diameter limits including 2B, 3B, 3BG and all oversize variants.
The Emuge THREADS-ALL program is specially designed for difficult-to-cut materials, up to 58Rc, including stainless steels, titanium and inconel often used in demanding industries such as aerospace, defense and medical.
THREADS-ALL tools will meet the most demanding quality standards. The innovative Emuge thread mill range is designed through in-depth analysis of thread dimensions and tolerances and advanced profile geometry correction in the finish grind, for true-to-gage threads.
“Emuge recognizes the need to continually deliver new tooling solutions to help manufacturers cut costs, improve delivery times and produce world-class products,” states Mr. Mark Hatch, Thread Milling Manager at Emuge Corp. “With the new THREADS-ALL program, we offer manufacturers a high quality threading solution which maximizes profitability and minimizes tool inventories.”
The THREADS-ALL Solid Carbide Thread Mills Program from Emuge also includes Miniature tools for dependable, easy machining of difficult materials. Miniature size thread mills provide a reliable threading solution and are available in ten sizes ranging from 0 to STI 8.
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High-Performance Forming Tap for Range of Materials
The MultiTap-Form is designed for use with a range of materials, including carbon steel, steel alloys, stainless steel, aluminum, copper, brass and bronze.
High-Performance General-Purpose Forming Tap
The MultiTap-Form from Emuge is designed to produce threads within 2B and 3B classes of fit in a range of materials.
Line of Multipurpose, High-Performance End Mills
Emuge’s Top Cut high-performance carbide end mills are available in a range of styles and geometries as well as in both metric and inch sizes.
Tapping Oil Field Parts
Emuge’s Rekord DZBF taps promote the uninterrupted flow of chips out of the cutting zone to protect oil field components during hole-threading operations.
Taper Pipe Taps Feature Enhanced Flute Form Design
Emuge's NPT Taper Pipe Taps feature flute forms with variable skip tooth geometry.
Micromachining End Mills Designed for Flexibility
Emuge’s solid carbide micro end mills are specifically designed to meet the requirements of micromachining applications.
Tap Offers Increased Tool Life, Tapping Efficiency
The CBTz chipbreaking technology used in Emuge’s Rekord DZBF series taps is designed to eliminate the formation of long, continuous chips that commonly occurs when tapping carbon steels, alloy steels and austenitic stainless steels.
End Mills Micro-Machine in Variety of Materials
Emuge’s solid carbide micro end mills feature a geometrically optimized cutting edge combined with a slim, concave, tapered neck to provide flexible milling solutions in a variety of materials, from 66 Rc hardened steel to graphite.
Shop Taps into Versatility, Time and Cost Savings
Standardizing on one, general-purpose tap for its diverse mix of jobs has helped this shop reduce inventory, costs and downtime.
Tap Line Meets Japanese Industrial Standard Specs
Emuge’s JIS line of high-performance taps is designed for Japanese-specified standards.
Tap Designed to Thread a Range of Materials
The MultiTAP is a high-performance tap designed to cut a variety of materials, such as carbon steel, steel alloys, stainless steel, aluminum, cast iron, copper, brass and bronze.
Tips for Tapping Titanium Alloys
Creating threaded holes in titanium alloys calls for proper techniques based on an understanding of both the properties of these materials and the peculiarities of the tapping process.
General-Purpose, High-Performance Tap
Available through Emuge distributers, the MultiTAP is a high-performance tap designed to cut a range of materials including carbon steel, steel alloys, stainless steel, aluminum, cast iron, copper, brass and bronze.
Comprehensive Line of Clamping Solutions
Emuge offers a comprehensive line of clamping solutions ranging from low-volume applications in job shops to high-volume applications in automotive production environments. With its expanding-bush design, System SG is used in such machining operations as hobbing, shaping and shaving for gear production as well as milling and inspection.
Solid Carbide Thread Mills
An expanded line of solid carbide thread mills has been added to the company’s Threads-All program.
The MultiTAP is designed to cut a range of materials including carbon steel, steel alloys, stainless steel, aluminum, cast iron, copper, brass and bronze.
Expanded Thread Mill Line
The company has expanded its line of Threads-All solid carbide thread mills, which are designed for stainless steel, titanium, inconel and other difficult-to-machine materials ranging in hardness to 58 Rc.
Milling Tools For Dental Applications
The company’s line of milling tools features cutting geometries and coatings engineered specifically for dental applications.
Emuge To Distribute Special-Purpose Fixtures
Cutting tool and workholding manufacturer Emuge is now the exclusive North American agent for the Hohenstein Company, a German designer and manufacturer of workpiece clamping fixtures. Peter Matysiak, president of Emuge, says the fixtures are a natural addition to the company’s precision workholding department, which specializes in custom solutions designed for high accuracy and repeatability.
Expanding Bush Design Workholding System
Emuge’s System SG expanding bush design workholding solution is suited for hobbing, shaping and shaving operations for gear production, as well as milling and inspection operations. The design is based on a series of short tapers that expand or contract when acted upon by an axial force.
Seminar Addresses Bladed Component Milling Strategies
Cutting tool manufacturer Emuge, machine tool builder Hermle, CAM software developer Concepts NREC and inspection system supplier M&H Probing Systems will jointly host a complimentary, 1-day machining seminar October 15. The event, located at Emuge’s Technology Center in West Boylston, Massachussetts, is designed to reveal new ways to boost productivity, increase metal removal rates and optimize tooling when machining impellers, blisks, rotors and other complex bladed components.
Cutters Produce Wind Turbine Components
Through its Wind Power program, Emuge offers a lineup of tools that are optimized specifically for the production of wind turbine components. For the production of internal and external threads, the program provides taps ranging to 4 ½" (114 mm), roll form taps ranging to 2" (51 mm) and thread mills ranging to 4" (102 mm).
Miniature, Solid Carbide Tool Mills
Emuge’s series of miniature solid carbide thread mills are designed for machining difficult materials such as stainless steels, titanium, K-monel, Hastelloy and Inconel, the company says. The line is suitable for a variety of applications especially those in the medical, aerospace, energy, defense and computer industries. According to the company, the thread mills eliminate the possibility and consequences of tap breakage.
Application-Specific Conical Ball-Nose End Mills
These conical ball nose end mills are designed for machining specific components in several key manufacturing segments, including automotive, aerospace, energy and HVAC.
Free Seminar Explores New Machining Strategies
To help manufacturers succeed in a difficult economy, a complimentary one-day seminar will showcase new ways of integrating the latest machining products and techniques to improve productivity and product quality while reducing costs. Jointly hosted by cutting tool manufacturer Emuge, machine tool builder Hermle Machine, software developer Open Mind and metrology provider M&H Probing Systems, the event is scheduled for June 9 at Emuge’s Technology Center in West Boylston, Massachussetts. Technical representatives from each company will answer questions about products, technology and processes and how they interact to produce predictable and more efficient manufacturing cycles.
Solid Carbide Thread Mill Series
The Shur-Thread series of solid carbide thread mills is now available with an internal coolant supply that is designed to eliminate waste and improve chip evacuation. The series is said to combine cutting-edge design elements with state-of-the-art grinding techniques for enhanced performance, versatility, reliability and ease of use. Featuring premium micro-grain carbide and TiCN coating for long tool life, the thread mills are engineered with multiple spiral flutes to eliminate chatter.
Emuge, Hermle Collaborate On Equipment Demos
Emuge (West Boylston, Massachusetts) and Hermle Machine Company (Franklin, Wisconsin) have announced a cooperative effort to streamline customer-specific demonstrations of specialized tooling capabilities. The program includes the placement of a Hermle series C 30 U five-axis machining center at the Emuge technical center in West Boylston, as well as the permanent assignment of a Hermle applications engineer to that facility. Peter Matysiak, president of Emuge, says a generic demonstration would not be sufficient to show off the capabilities of the company’s taps, milling tools and other products because they are often used in challenging applications involving advanced materials and alloys.
End Mills For Large-Volume Machining
Developed in conjunction with major aircraft builders, Emuge’s Alu-Jet-Cut solid carbide end mills are designed for rapid, large-volume aluminum machining in mold and die, aerospace, automotive and machine tool manufacturing applications. The company says the tools are particularly useful for machining monolithic airframe structural components, which often require removal of as much as 95 percent of the weight of a solid block of material. The end mills are capable of cutting speeds in excess of 3,000 sfm.
Axial Forces Control Workholding System
Emuge’s System SG expanding-bush design workholding system is used in hobbing, shaping and shaving operations for gear production as well as in milling and inspection applications. The system’s design is based on a series of short tapers that expand or contract when acted upon by an axial force. The system can be designed for ID or OD clamping, allowing for expansion and contraction.
When Cold Forming Threads Makes Sense
Recent tap geometry refinement and advances in coating technologies have made the chip-less, cold-forming operation suitable for a wider range of workpiece materials.
Drilling And Beyond
This collection of hole making-technologies offers some new, unusual and overlooked ways to make holes in machined parts. One of these tools might be the solution you're looking for. All of them will help you rethink your approach to hole making.
A Time To Tap, A Time To Mill
Thread milling and tapping are two methods for machining threads in a hole. Tapping is more popular, but thread milling has several advantages that might be important in your application.
Good Planning Makes Better Threaded Holes
Hole making is as common an operation as exists in metalworking. Tapping those holes is also very common. Finding a way to get quality threads and using efficient processing are ongoing jobs for this Indiana shop.
High spindle speed is not needed for high productivity, particularly with the right choice of cutting tool types. Techniques described in this tutorial video relate to plunge roughing, high feed milling and slotting.
(Sponsored Content) Emuge Corp.’s TiNox-Cut is a new series of end mills specifically developed to provide exceptional material removal rate and long tool life when machining today’s toughest materials. New Emuge-Franken TiNox-Cut end mills offer a high-performance cutting solution for nickel alloys such as Inconel 718, Nimonic and Waspaloy; Titanium 6Al-4V; and tough steels like Stainless 316 - materials used extensively in aerospace and other demanding industries.
(sponsored content) Emuge offers a tap with superb chip-breaking capabilities that is ideally designed for machining applications in the energy and related industries. The new Rekord DZBF Series Taps feature technology developed by Emuge (Emuge CBTz) that eliminates the formation of long continuous chips that commonly occur when tapping carbon steels, alloy steels, and austenitic stainless steels.
(Sponsored Content) MultiTAP from Emuge is the industry’s first high performance tap designed to cut a wide range of materials including carbon steel, steel alloys, stainless steel, aluminum, cast iron, copper, brass, and bronze. MultiTAP is also uniquely designed to produce threads within both 2B and 3B classes of fit, eliminating the guesswork of calculating H-limits.