System 3R USA Inc.
System 3R USA Inc.
915 Busse Rd.
Elk Grove Village, IL 60007 US
Each Day without Delphin is Money and Productivity Lost.
The clock keeps ticking and there are just so many hours in a day. How is your time spent? The $18750 figure shown in our ad in the June issue of MMS represents a conservative estimate of a return on investment using Delphin for just one year. Here’s how it adds up................... Assume One Hour per Day is reclaimed by minimizing your Machine setups using Delphin. Based on a National Average, you will charge $75 for that extra hour of Machine time. Our calculation is based on ONLY a five day week and a fifty week year! So, as you can see, without extraordinary effort, it does not take much time to earn back your investment in Delphin. Try plugging your own numbers into this simple calculation and see what your payback would have been if you started off 2005 using Delphin! To reach our Delphin expert E-mail firstname.lastname@example.org or call Dan at 847-439-4888.
How Do You Equip a Startup Micromachining Shop?
A response to a reader’s question includes a checklist for launching a small shop focused on micromachining.
What Shapes a Shop
Marshall Manufacturing melds CNC machining and 3D bending to create intricate medical components from small-diameter barstock and tubing. Customer needs spurred the shop to carve out what has become a successful medical-manufacturing niche.
Fixturing Device Simplifies Squaring
Peter Schmidt of the Hermann Schmidt Company developed a intuitive fixture for squaring blocks for the die and mold industry. The system interfaces well with components from the System 3R catalog and is capable of making a block square within millionths of an inch.
Workholding That Holds Off Chatter
Clamping fixtures can be part of the problem when chatter occurs in a high speed machining process. Researchers have now discovered that clamping fixtures can also be part of the solution. A supplier of integrated tooling systems has developed palletized workholding that uses a viscoelastic layer to absorb vibrational energy, thus reducing the tendency for a machining process to cause chatter. The benefits of this technology are improved surface finish, lower cutting forces and longer tool life.
From Mold Making To Mold Manufacturing
Pro Mold had to change its entire shop culture to make the move to “net machining.” The experience made the company stronger.
Under One Roof
In bringing multiple manufacturing processes in-house, this medical shop parallels its customers' efforts to be one-stop sources for hospital equipment.
Incremental Automation Pays Dividends
While successful mold makers agree that automation is necessary to remain competitive, they often have different opinions about how to integrate automation. This mold maker does it in gradual phases, and in doing so, it drives shopfloor workers to roles of greater responsibility.
Classy Shop, Classy Cells
The automated EDM cells in this shop are distinguished by their thoughtful design and careful attention to detail--as is the rest of the shop.
Globally Integrated Machining
To serve global customers, this company manufactures plastic injection molds on a global basis. It does this not by outsourcing to overseas shops but rather by partnering with the right ones. The key is consistency from mold to mold, continent to continent.
Automating The Mold Shop
This shop produces dies and molds around the clock 7 days a week, yet most of the time no one is there.
An EDM plus a robot makes a dynamic duo. A graphite mill plus a robot makes another. Put them all together in one shop and you have a radical new way to speed mold production.
CNC surface grinding is a critical component of this shop's systematic approach in the manufacturing of multicavity molds to extremely high tolerances.