Process Zones

Exploring the: Large-Part Machining Zone


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Five-Axis Volumetric Error Compensation for Large Machine Tools

System simultaneously corrects tool position in multiple axes to tighten machining accuracies on large machines that cut complex shapes.


The Progress of a Progressive Die Maker

This shop sees no long-term threat in the reality of lower prices. Machine tool investments related to various die components allow the shop to use skilled labor more efficiently.


Going To Great Lengths

Heidenhain LB 382C sealed linear scales enabled Ingersoll Machine Tools to meet the customer’s requirements for the largest five-axis gantry machine in North America.


Getting New Business with Big Machines

These shops saved themselves from dependence on the declining automotive sector thanks in part to their commitment to large-scale machining capacity.


No Need For Speed

In this shop, high speed machining makes sense at 4,000 rpm. While the disciplines the shop put in place made a new 15,000-rpm profiler dramatically more productive, high speed machining would have remained valuable even if the new machine never cam...


Room To Grow

This wire EDM job shop in Wisconsin acquired a submerged cutting wire machine that lets it handle larger, taller workpieces than just about any other job shop in the country. The new machine has a “column-up” option that adds a riser block between t...


Alternate Workholding Method Fits New Machining Strategy

Increased demand for armor plating components led this shop to completely revamp its machining technique. Rather than machining individual workpieces, the shop produces multiple components nested in an aluminum plate. A custom vacuum workholding sys...


Turning The Long And Difficult

This shop has made large turning work its specialty. In proving to its customers that it can perform this difficult work, it has started to win more "standard" machining jobs.


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