Tooling & Workholding

Exploring the: Cutting Tools Zone
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Expanded Anti-Pullout System Enables Secure Titanium Milling with ER Collet Systems

Because of the extreme forces involved in machining titanium and other hard metals, it is necessary to take precautions to avoid pullout—the tendency for a cutting tool such as an end mill to gradually loosen in its holder and possibly be twis...


Turning Exotic Materials

Heat-resistant superalloys and titanium alloys are difficult to machine. This overview looks at machining demands and some recent developments that have elevated performance and process security in turning these materials.


Video Highlights Extreme Part-Off Demos

The strength of a tough part-off tool is shown in video showing it parting off a railroad rail and sledgehammer head. Talk about significant interrupted cuts…


Ultrasonic-Assisted Machining with Standard Machines and Tools

A system to be marketed in 2015 will apply ultrasonic vibration from within the toolholder to reduce cutting force and improve the performance of the cut.


Productive Trade-Offs in Rough Turning

Maximizing productivity in rough turning operations requires a balance of trade-offs between the properties of the cutting tool substrate and the characteristics of its chipbreaker geometry.


When to Consider Customized Cutting Tools

What is the real cost of choosing standard or customized tooling if time is money and efficiency translates into profits? It’s a question many shops face regularly.


Five Process Security Tips When Parting Off

Tech Brief


Eliminating Tool Pullout in Titanium Milling

Toolholder employs a secondary locking system to counter the high axial cutting forces encountered during the development of a tool for high-metal-removal-rate milling of titanium.


Managing the Micro-Milling Process with Tiny Cutters

The engineering of this line of small end mills brings out both the challenges and opportunities in milling hard-to-machine materials on a micro scale.


Setting the Stage for Sizeable Composites Work

By adding a five-axis waterjet/milling machine, its biggest autoclave and a more expansive lay-up room, Royal Engineered Composites is positioning itself to win larger-scale aerospace work it sees on the horizon.


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