Process Zones

Exploring the: Lean Concepts Zone


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What Lean Looks Like

A lean manufacturing consultant lists ways that lean shops look and operate differently.


Why Boeing Is Big On Right-Size Machine Tools

Simple, dedicated machines save on capital expense, while they also make it possible to realize one-piece flow. These machines are often developed internally. 'Chaku-chaku' is the new ideal.


Lean Manufacturing Shapes A Cell

A machining cell that seeks to optimize product flow may look very different from a cell that seeks to optimize a machining process.


Picture-Perfect Manufacturing

The vision of a production process with little or no waste is the inspiration behind lean manufacturing. Value stream mapping is a graphical tool that this contract manufacturer uses to create that vision.


Setup Reduction: At The Heart Of Lean Manufacturing

This shop cut average setup time nearly in half. Now small batches can move quickly through the production process, making the company more responsive to customer needs than ever before.


This Shop Really Shines...And Sorts, Simplifies, Standardizes And Sustains

The 5S principles are proving to be a powerful prelude and prerequisite to lean manufacturing at this aerospace job shop.


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