Milling Tools

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Published: 11/25/2014

The Anatomy of an End Mill for Titanium
Titanium is often characterized as a “challenging workpiece material.” Certainly, machining this material is a challenge to milling machines, cutting tools and workholding accessories that are suitable for machining more common materials...

Published: 11/25/2014

Expanded Anti-Pullout System Enables Secure Titanium Milling with ER Collet Systems
Because of the extreme forces involved in machining titanium and other hard metals, it is necessary to take precautions to avoid pullout—the tendency for a cutting tool such as an end mill to gradually loosen in its holder and possibly be twis...

Published: 8/28/2014

Ultrasonic-Assisted Machining with Standard Machines and Tools
A system to be marketed in 2015 will apply ultrasonic vibration from within the toolholder to reduce cutting force and improve the performance of the cut.

Published: 4/28/2014

Eliminating Tool Pullout in Titanium Milling
Toolholder employs a secondary locking system to counter the high axial cutting forces encountered during the development of a tool for high-metal-removal-rate milling of titanium.

Published: 2/21/2014

Managing the Micro-Milling Process with Tiny Cutters
The engineering of this line of small end mills brings out both the challenges and opportunities in milling hard-to-machine materials on a micro scale.

Published: 2/20/2014

Setting the Stage for Sizeable Composites Work
By adding a five-axis waterjet/milling machine, its biggest autoclave and a more expansive lay-up room, Royal Engineered Composites is positioning itself to win larger-scale aerospace work it sees on the horizon.

Published: 12/13/2013

10 Tips for Titanium
Simple process considerations can increase your productivity in milling titanium alloys.

Published: 11/22/2013

The Challenges of Machining Glass-Filled Plastics
Plastics reinforced with glass present more machining variables to manage than conventional metals. This shop has developed a process to overcome those challenges and has become more adroit at short-run work along the way.

Published: 11/18/2013

Small Mill Cuts Tough Materials
Tech Brief

Published: 9/17/2013

Anatomy of a High-Feed Insert
An examination of Horn’s recently expanded DAH series sheds light on the design features that make high-feed milling inserts effective. These particular tools also offer their own advantages.