Process Zones

Exploring the: Titanium Machining Zone


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The Promise of "High Cube" Machining

Tool paths and a new tool design provide an alternative to high speed machining for achieving high metal removal rates in hard metals on lighter-duty machines.


Where Does Diamond Make Sense In Machining Titanium?

Boeing machining experts say one application is drilling Ti-Composite stacks. PCD does well here. The group recently addressed this question submitted through our Aerospace Machining Zone.


Cutting Tool Cost Comparison Utility

 Here is a calculator for measuring the actual cost of a cutting tool, once tool life and productivity are figured in.


How To Machine Aircraft Titanium: Pricing The Process Instead Of The Tool

Part of a series of articles on more efficient machining of pockets in titanium parts, this article describes the importance of considering all of the costs that are affected by the choice of cutting tool.


Alternate Tool Material For Hogging Large Workpieces

Shops often use either carbide or high speed steel cutting tools for hogging out the large workpieces common to the aerospace and moldmaking industries. While both materials have their advantages and disadvantages, cutting tool manufacturer Precisio...


Bringing Anodizing In-House

What’s it going to cost? How much space do I need? What environmental hassles will I encounter? How steep is the learning curve? Exactly what is anodizing? Here are answers to preliminary questions shops have about bringing anodizing in-house. 


Straight From The Source

Seeing the cold drawing process up close can provide an entirely new appreciation of the barstock used in a shop. Here's how one mill makes the most of the process.


No Need For Speed

In this shop, high speed machining makes sense at 4,000 rpm. While the disciplines the shop put in place made a new 15,000-rpm profiler dramatically more productive, high speed machining would have remained valuable even if the new machine never cam...


Get Better Before You Get Bigger

Rather than making a major new machine tool purchase just yet, this shop is finding additional capacity on the equipment it already has. What once was a vertical machining center will become a flexible automated production center for unattended mach...


Curvilinear Tool Paths For Pocket Machining

Recognizing the limitations of traditional approaches to pocketing, mathematicians at The Boeing Company have developed a system for generating tool paths that are better suited to pocketing at high feed rates. The same tool paths have demonstrated ...


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