Industry Zones

Die/Mold Machining

Die/Mold Machining primarily refers to the machining of complex 3D forms. Stamping dies, forming dies, forging dies, injection molds and blow molds are all examples of tooling that might have complex shapes precisely mirroring or matching the intended shape of some final, mass-produced part. Complex fixtures and composites layup tools are also examples of milled parts that might have a similar complex 3D shape. High speed machining is an important topic for die/mold machining, because of the need to take light milling passes productively in order to realize both the required geometry and the required surface finish. Hard milling is another important issue, because many molds and dies are milled in their hardened state, to prevent heat treating from affecting the geometry. In addition to milling, EDM is another machining technology used to produce dies and molds. For certain machined features and for certain hard workpieces, the more efficient way to produce the 3D form may be to mill that shape into a ram or sinker EDM electrode, then use that electrode to machine the shape into the final die or mold tooling. Hole making is another class of machining operations relative to die/mold machining. Dies and molds are assemblies that often consist of plates and other components with various holes for cooling, venting, ejection and other necessary functions of the tooling. Producing an injection mold, for example, can involve considerable drilling, tapping and helical milling of various holes in order to produce the needed components.


Featured Zone Content

January 2007
Complex three-shot, three-color automotive tail light cavity

For Mold Shops, Machining To Zero Means There Is Nothing To Hold Them Back


Advanced machining technology enables mold shops to produce cores and cavities without leaving extra stock. Following this trend of “machining to zero” will help make mold production more competitive.

February 2009
micromilling L:D

Video: Understanding The Role Of L:D Ratio In Micromachining


When milling with tiny tools, changing the length-to-diameter ratio can significantly change the cutting parameters it is possible to achieve.

April 2009
MMS InMotion -- MFG.com

MFG.com: Marketplace For Manufacturing


(Sponsored content) An MMS InMotion presentation along with a collection of user profiles all describe how machine shops are winning new business using this online resource.



May 2012

Additive Manufacturing or Low-Volume Injection Molding?

By: Peter Zelinski
Learn about the comparison between additive manufacturing and low-volume injection molding in this video presentation.

May 2012

Molten Spray Moldmaking

By: Peter Zelinski
Rapid solidification creates mold and die tooling that is harder than heat treated components, within build times that are faster than machining.

May 2012

High-Frequency Production

By: Peter Zelinski
The additive process that grew out of ultrasonic welding provides an efficient way to produce complex work, including parts with embedded components and even parts made from dissimilar metals.

May 2012

Video: Ultrasonic Additive Manufacturing

By: Peter Zelinski
This video from Fabrisonic shows ultrasonic additive manufacturing being used to produce a mold with conformal cooling channels.

March 2012

Auto EDM Wire Changers Compete at the High End

By: Matt Danford
Automatic EDM wire-change capability can improve efficiency and reduce costs for high-end tool and die work, especially parts with small internal radii.

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