Process Zones

Titanium Machining

In recent years, titanium has become dramatically more significant as a workpiece material in machine shops. Two industries are driving this. One is aerospace. The latest aircraft designs use dramatically more titanium than planes of the past. The other is the medical industry. Titanium is a common material used for implants and devices used within the body. Titanium’s high hardness and low thermal conductivity make it more challenging to machine than other metals that most machine shops are more accustomed to facing.

» Titanium and HRSA Machining

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Consistency Is Key to Titanium


An important part of this shop’s successful approach to titanium machining is a toolpath strategy that keeps the load on the cutter constant. Another important element is the way this shop captures and reapplies what it learns about how effective it can be in this metal.

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How To Machine Aircraft Titanium: The 8-To-1 Rule For Finishing Walls And Ribs


Part of a series of articles on more efficient machining of pockets in titanium parts, this article makes the case for a tool with many cutting edges, and describes how best to apply it.

Video: Finish-Milling Titanium With A 20-Flute End Mill


A tool with many flutes can be effective for achieving a productive metal removal rate in titanium, where speed and chip load are constrained. See how quickly the chips accumulate in this video.

Ask the Expert: Titanium


Initiate a dialogue with some of the industry's most respected experts. Ask Mark Larson a question related to titanium machining by clicking on the link below.



Profiler Expected to Exceed 100 Cubic Inches per Minute in Titanium

By: Peter Zelinski
Five-axis, five-spindle machine aims at reduced cost per piece for production of large aircraft components.

Video: Quiet Heavy Milling of Titanium

By: Peter Zelinski
During test cutting with a new tool-and-toolholder combination for titanium, this video was shot to record the sound (or lack of sound) from a deep milling pass.

Eliminating Tool Pullout in Titanium Milling

By: Peter Zelinski
Toolholder employs a secondary locking system to counter the high axial cutting forces encountered during the development of a tool for high-metal-removal-rate milling of titanium.

What’s Best for Boring Titanium?

By: Mark Albert
In a joint research effort, Kaiser Precision Tooling and Blaser Swisslube searched for a combination of metalworking fluid and indexable insert that show the best results when boring titanium. The results underscore the importance of controlling vibration, friction and heat.

10 Tips for Titanium

By: Peter Zelinski
Simple process considerations can increase your productivity in milling titanium alloys.


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