Peter Zelinski

Peter Zelinski Editorial Director

Automation

In Lights-Out Machining, Part Loading Is Not the Problem — Here is How This Shop Handles Unloading

Correct unloading of the parts affects part quality as well as the capacity of the unattended machining system. Here is more of the experience from our “168” shop.

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Automation

Running Unattended at Night Lets Machine Shop Serve New Customers During Day

Precision Tool Technologies found capacity for diversification not by adding machines, people or space, but by freeing up time. Running unattended—running so it can machine through all 168 hours in the week—has enabled this shop to use hours when staff is present to deliver work that lands outside its established specialty. To achieve unattended machining, some of the biggest challenges have related to basic details such as chips and coolant.

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Manufacturing to Meet Tech Community at MT360

I will hold onstage conversations with additive manufacturing and collaborative automation leaders as part of the new technology event to premier May 12-14, 2020, in Santa Clara, California.

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The Case for Consistency

Why do manufacturers ask their employees to work within defined systems? Here's why consistency matters.

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Video: Redesigned Milling Cutter Demonstrates Possibilities of Additive Manufacturing

Topology optimization, 3D printing and a material change for this milling cutter resulted in an 80 percent reduction in mass.

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Understanding the Internet of Things

Part of the strangeness is this: There is not much to understand! Cheap sensors, fast connectivity, and data storage and applications in the cloud all come together to simplify certain kinds of automation needs. A band saw in the lab at Georgia Tech illustrates how manufacturers might put this to use.

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Not Every RFQ Needs Your Attention

This shop discovered the most profitable thing it could do with certain RFQs is to prevent them from ever reaching the quoting team.

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Where Does a Hybrid Metal AM Machine Tool Make Sense? Ask the Marines

A hybrid system combining metal 3D printing with machining gives the Marine Corps perhaps its most effective resource yet for obtaining needed hardware in the field. It also offers an extreme version of the experience a machine shop might have in adding metal AM to its capabilities.

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The Starting Point for Machine Tool Monitoring: Data Analysis Is an Emotional Choice

For machine shops, the transformation that data-driven manufacturing promises to bring begins with machine monitoring, and there is a human component to this.

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Basics

The Sign on the Wall When I First Met Mark Albert: “When In Doubt, Tell the Truth”

Not just writing, but writing with integrity, is the work and the craft to which Mark Albert gave his career.

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Die/Mold

Video: Emotional Intelligence in Action at Westminster Tool

A companion to the recent Modern Machine Shop cover story on a moldmaker’s commitment to emotional intelligence, here is a look at the culture change at this shop through the words and perspectives of team members.

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For This Mold Shop, the Key to Closing the Skills Gap is Emotional Intelligence

Thanks to a culture change founded on a commitment to emotional intelligence, this mold supplier solved its skilled labor problem and increased throughput per employee.

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Precision grinding & hard turning custom solutions
Methods Automation
Kyocera MA90
Schunk
Norton Superabrasives Wheels  Paradigm Plus
One-Touch Clamps. No Tools Needed.
CoroMill Plura Ballnose
Pat Mooney Saws
Schunk