6/6/2014

Machine Monitoring Proves Its Worth

Facebook Share Icon LinkedIn Share Icon Twitter Share Icon Share by EMail icon Print Icon

These three short case histories document the value of implementing a manufacturing execution system for machine monitoring. In each case, MERLIN hardware and software modules from Memex Automation led to productivity gains and improved overall equipment effectiveness (OEE).

�

Implementing a manufacturing execution system to monitor machine performance helped Magellan Aerospace improve OEE on  critical production cell. Image courtesy of the company. 

The experiences of these three machining companies document the value of implementing a manufacturing execution system for machine monitoring. In each case, MERLIN (Manufacturing Enterprise Real-time Lean Information Network) hardware and software modules from Memex Automation led to productivity gains and improved overall equipment effectiveness (OEE).

  1. Rose Integration of Carlton Place, Ontario, was able to make fact-based improvements to shopfloor systems and reorganize workflows and resources to generate an increase in OEE of 105 percent in one year.
  2. Magellan Aerospace of Kitchener, Ontario, went from a 36.9 percent OEE rating to a 85 percent OEE rating, and determined that a cell of three machines need not be expanded to a fourth machine.
  3. Innovative Mechanical Solutions Inc. (iMech) of Edmonton, Alberta, has made several advantageous changes to their tooling systems and can readily test the real cost of benefits of suggested new machining procedures. 

For the complete case histories click here.
 

Hand holding a crystal ball

We’d rather send you $15 than rely on our crystal ball…

It’s Capital Spending Survey season and the manufacturing industry is counting on you to participate! Odds are that you received our 5-minute Metalworking survey from Modern Machine Shop in your mail or email. Fill it out and we’ll email you $15 to exchange for your choice of gift card or charitable donation. Are you in the U.S. and not sure you received the survey? Contact us to access it.

Help us inform the industry and everybody benefits.

RELATED CONTENT

  • MTConnect Is For Real

    Introduced at IMTS 2008, this communications protocol for CNC machines and other manufacturing equipment is already helping shops and plants implement effective machine monitoring systems. Although these "early adopters" are motivated by the long-term promise of enterprise-wide efficiency gains, their experience with pilot projects shows that benefits derived in the short term are substantial and worthwhile.

  • Understanding MTConnect Agents and Adapters

    MTConnect agents and their corresponding device adapters are simply small computer programs that work together so that MTConnect can make shop equipment and networks more readily connectible. In a nutshell, adapters enable existing shopfloor devices “to speak MTConnect,” and agents enable MTConnect messages and data files to be transmitted across a network to MTConnect-compatible applications.

  • 7 Things to Know about the Internet of Things and Industry 4.0

    When everything is connected to everything else, manufacturing will have a very different face.

Related Topics

Resources