Seeing How Rego-Fix Expanded and Added Automation
The manufacturer of precision tooling components recently expanded its Swiss headquarters integrating a good deal of automation as well as environmentally friendly initiatives.
In March, Rego-Fix, manufacturer of precision tooling components, completed the expansion of its worldwide headquarters in Tenniken, Switzerland. An additional 7,000 square meters of space is now available for its production and warehouse operations, bringing total facility space to 12,000 square meters. I got a sneak peek of the new facility a couple weeks before the expansion was completed.
In planning this expansion over two years ago, Rego-Fix decided to move ahead despite the downturn in the economy and the growing fear of an ongoing global crisis. Company management explored other options for relocating its operations, but concluded that expanding the current location in Tenniken best served the company both now and for the future.
Rego-Fix integrated a number of design elements to enable its larger, well-lit facility to be more environmentally friendly. These include a 390 kW wood-pellet heating system, grass-covered roof for added insulation, rainwater collection via a 50,000-liter tank for select use in the building, air compressors with waste heat recovery for facility and water heating, a ventilation system that exchanges air seven times per hour, and well-insulated triplex vitrification windows.
The company also added a considerable amount of automation during the facility expansion, providing increased machining capacity and greater quality control for its collets, toolholder bodies and other toolholder components. To date, Rego-Fix has 20 machine-tending robots. These robots have enabled the company to realize a 40-percent increase in production. Production operations, which are now performed on two building levels versus the three previously used, currently run 24 hours a day/six days a week. The company handled its own automation integration, with many robot systems having a standard design. In addition, Rego-Fix continues to add automated four-axis Okuma turning centers, some installed with bar feeders for unattended machining of small components. It has also purchased a new Mitutoyo CMM using quick-change fixturing for fast, accurate part inspection.
Rego-Fix was founded by Fritz Weber as a one-man business in 1950. In 2006, his three sons—Richard, Stefan and Andreas—assumed the operations of the company, which has now grown to more than 200 employees. Its U.S. headquarters is located in Indianapolis, Indiana.