11/23/2017 | 1 MINUTE READ

The Value of Double-Checking Your Programs

Facebook Share Icon LinkedIn Share Icon Twitter Share Icon Share by EMail icon Print Icon

Using simulation software to validate CNC programs for large, expensive precision parts helped one manufacturer reach a delicate balance of speed and accuracy.

Share

Facebook Share Icon LinkedIn Share Icon Twitter Share Icon Share by EMail icon Print Icon

“If you have a $20,000 part and you scrap it out, you can pretty much buy the software with that one scrapped part,” says Shawn Eisenschenk, manufacturing engineer for Kurt Manufacturing. The software he is referring to is NCSimul Machine simulation software from Spring Technologies. Kurt Manufacturing began using this software to ensure that short runs of its high-value parts were efficient.

Previously, the company had been using a simulation program included with its CAM package to validate that its programs appeared free of errors, and once the program was validated, a postprocessor would translate it into G code. However, the CAM system’s pre-G-code simulation did not always accurately show the positioning and movement of the actual machine and tools in use. If the G code generated unexpected machine motion or other errors, the program might not be apparent until the machine ran the part, even though the program appeared to be error-free in the CAM simulation.

The simulation software provides machining verification in three steps. First, it investigates and corrects coding errors. Then it simulates to locate collisions and correct motion errors. Finally, it validates the part cut and machining result. “Through NCSimul, we get exactly what the machine is seeing or reading,” Mr. Eisenschenk says.

Kurt does not use NCSimul’s cycle-time optimization feature on its short runs, but the shop has found that it works well for some of its other jobs. Learn more in in this full-length case history.

RELATED CONTENT

  • Interpolating Curves

    The ability to import complex curves into CNCs promises to let shops finally get beyond old limitations imposed by contouring with linear interpolation. Faster and smoother cutting will be the result.

  • Programming A Robot The Way You Program A CNC Machine Tool

    Programming a robot with the same CAM software used for a multi-axis machine tool makes it unnecessary to “teach” the robot by jogging it manually from point to point and recording these point-to-point moves as the robot’s motion commands. Robotmaster is a software package that provides this CAD/CAM-based, off-line programming for robots. It runs fully integrated inside Mastercam CAM software for CNC machine tools.

  • Tool Path Strategies For High Speed Machining

    CAD/CAM features can be key to realizing effective High Speed Machining.

Resources