Indexable Milling Tool Leaves a Smooth Surface Finish
The new Edge2 DSS system from Dapra is designed to deliver both 90-degree milling performance and good value for an indexable milling product.
The new Edge2 DSS system from Dapra is designed to deliver both 90-degree milling performance and good value for an indexable milling product. Double-sided DSS inserts provide four usable cutting edges to lower cost per edge versus single-sided inserts. Additionally, Dapra’s permanent automatic cutter replacement program is intended to make it easier for shops to keep good-condition tools in use rather than making do with worn-out cutters.
The inserts feature a positive geometry for low cutting pressure and maintained strength. Convexity creates smooth surface finishes during step-down profile milling, and a custom-designed wiper edge generates good surface finishes, the company says. These inserts are available in both T-land and dished geometries in a variety of high-performance grades and coatings.
DSS end mills, shell mills and screw-on modular heads are machined from hardened, high-shock tool steel to minimize runout and maximize durability and life. Nickel plating provides a harder casing for improved pocket durability and resistance to chip galling, while deep gullets deliver efficient chip evacuation, even on the heaviest cuts, the company says. Long-reach tools are available with carbide cores for enhanced rigidity and reduced deflection.
Related Content
-
How to Mitigate Chatter to Boost Machining Rates
There are usually better solutions to chatter than just reducing the feed rate. Through vibration analysis, the chatter problem can be solved, enabling much higher metal removal rates, better quality and longer tool life.
-
Widia Introduces Solid End Mill for Shoulder and Side Milling
The WCE solid end milling series features a five-flute geometry specifically designed for optimal performance when shoulder milling and side milling carbon, stainless steel and cast iron.
-
Best Practices: Machining Difficult Materials
Cutting hardened steel, titanium and other difficult materials requires picking the right tools, eliminating spindle runout and relying on best practices to achieve tight part tolerances.