Published
90-Degree Pocketing Aluminum - 0.250” DOC with Square Shoulder End Mill and XPET-ALU Inserts from Dapra
(sponsored content) This video demonstrates Dapra's 1" Square Shoulder End Mill executing a pocketing routine in aluminum.
Loading the player ...
This video demonstrates Dapra's 1" Square Shoulder End Mill executing a pocketing routine in aluminum. The material is 6061 aluminum, and the machine tool used is a Fadal 4020 with a 40-taper spindle.
This particular pocketing routine utilizes a polished, 16mm XPET-ALU insert for more depth of cut capability at an aggressive feed rate. The MRR (metal removal rate) for the cut is 60 cubic inches/minute. The cut shown is done without coolant in order to provide better visibility. Good coolant flow is generally recommended.
The parameters for this video are:
1" Square Shoulder End Mill
XPET1604-ALU Inserts
6061 Material
2000 SFM (7640 RPM)
.026" IPT (400 IPM)
.250" DOC
.600" WOC
40 Taper VMC
Related Content
-
10 Tips for Titanium
Simple process considerations can increase your productivity in milling titanium alloys.
-
How to Mitigate Chatter to Boost Machining Rates
There are usually better solutions to chatter than just reducing the feed rate. Through vibration analysis, the chatter problem can be solved, enabling much higher metal removal rates, better quality and longer tool life.
-
Grooving Attachment Streamlines Operation by 75%
A grooving attachment enabled Keselowski Advanced Manufacturing to reduce cycle times by over 45 minutes on a high-value, high-nickel part feature.