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6/11/2010

Video: Pocketing Steel - 0.100” DOC

with Toroid End Mill and RHINO-CARB™ Inserts from Dapra
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(Sponsored Content) This video demonstrates Dapra's 1" Toroid End Mill executing a pocketing routine in steel. The material is 4140PH (30 Rc), and the machine tool used is a Fadal 4020 with a 40-taper spindle with 0.100" DOC.

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This video demonstrates Dapra's 1" Toroid End Mill executing a pocketing routine in steel. The material is 4140PH (30 Rc), and the machine tool used is a Fadal 4020 with a 40-taper spindle. 
 
This particular pocketing routine utilizes a medium IC insert (1/2") at a coarse pitch for more depth of cut capability at a moderate feed rate.  This method is typically preferred on heavier-duty machines, but the free cutting design of the RHINO-CARB insert allows for this even on lighter-duty (40-taper, linear ways) machines. 
 
The parameters for this video are:
Toroid End Mill Pocketing Steel - 0.100" DOC
1" Toroid End Mill – 2 Flute
H13 Material
700 SFM (2700 RPM)
0.020" IPT (108 IPM)
0.100" DOC
60% WOC
40 Taper VMC