Reducing the Weight of a Robot Actuator
A metal additive manufacturing process reduced the weight of a hydraulic actuator, leading to a better performing component.
This highly integrated electronic actuator for a hydraulic quadruped robot needed to meet design requirements while achieving a 50 percent weight reduction, compared to a traditionally manufactured actuator body.
A powder-bed metal additive manufacturing process called selective laser melting (SLM) allowed it to be made as one piece. The part was grown layer by layer in Ti6Al4V (titanium alloy) on a Renishaw AM250 industrial 3D printer at the Moog Additive Manufacturing Center (now part of Linear AMS).
The new actuator’s one-piece construction reduces manufacturing operations, improves performance through design features such as curved flow tubes that eliminate right-angle drilling, and reduces weight as a result of downsizing. Traditional manufacturing would have entailed combining the cast and fabricated pieces with brazing and welding operations.
This particular actuator is used on each leg of a quadruped robot developed at the Italian Institute of Technology in Genoa, where it was designed initially for military applications. However, a similar actuator concept can also be used in many other applications, for example: heavy equipment, such as tractors and large earth-moving equipment, for weight and size reduction; military and commercial aircraft, to control velocity and engine speed by adjusting levers and flaps; and injection-molding applications for exact precision control.
Related Content
-
Lean Approach to Automated Machine Tending Delivers Quicker Paths to Success
Almost any shop can automate at least some of its production, even in low-volume, high-mix applications. The key to getting started is finding the simplest solutions that fit your requirements. It helps to work with an automation partner that understands your needs.
-
Partial Automation Inspires Full Cobot Overhaul
Targeting two-to-four hours of nightly automation enables high-mix manufacturer Wagner Machine to radically boost its productivity past a single shift.
-
Choosing a Five-Axis Machine Tool With Automation in Mind
While much focus is placed on the machinery that moves parts, the features most important for automating five-axis machining are arguably found in the machine tool itself.