Peter Zelinski

Peter Zelinski Editorial Director

3 Major Trends in Manufacturing (And They All Begin with “A”)

Peter Zelinski sees three long-term trends that continue to reshape manufacturing.

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Workholding

Temperature-Activated Adhesive Overcomes Limits of Magnetic and Vacuum Workholding

This new chemistry-based solution for five-sided machining allows for a diversity of metals and other workpiece materials to be used along with aggressive cutting forces.

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Can This Metal 3D Printing System Make Production Additive Manufacturing Common in Machine Shops?

A new metal AM system for batches of end-use parts was designed to permit productivity and machine pricing comparable to a CNC machine tool.

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Automation

Video: How to Succeed at Lights-Out Machining — Findings from Top Shops Data

Differences in machine shops’ profit margins suggest the value of improvement methodology, unattended machining and machine tool monitoring, as well as the effective combination of all three of these.

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Automation

5 Impressions of EMO 2019, from Automated to Autonomous Manufacturing

The robot show? Not quite that. But automation and the expectation of processes that can run unattended if needed are clearly core to manufacturing now.

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Increasing Employee Output Through Automation: Here is What We Found in 7 Recent Shop Visits

Modern Machine Shop editors routinely visit machining facilities to report on shops that are succeeding. Here is what our editors found on seven recent shop visits, all related to using labor more efficiently.

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Basics

Merging Advances: Lights-Out Machining Combines Automation and Focused Process Improvement

One of the most significant developments in machining right now is easy to miss because it is the union of two different advances coming together.

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Automation

10 Takeaways on How Artificial Intelligence (AI) Will Influence CNC Machining

The Consortium for Self-Aware Machining and Metrology held a promising first meeting at the University of North Carolina Charlotte. Here are my impressions.

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Are Machine Shops Doing More Plastic Parts Production Due to 3D Printing?

That is the suggestion of a survey finding. Facilities we associate with metalworking are using additive manufacturing for production of plastic parts.

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Basics

Modulated CNC Turning: How a Reversal in the Tool Path Can Deliver Greater Cutting Speed

UNCC researchers introduce modulation into the tool path. Chip breaking was the goal, but higher metal removal rate is an intriguing secondary effect.

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Can Vision and Artificial Intelligence Make Every Robot Collaborative?

That is the aim of this Boston-area startup. Last year, it came to market with technology to make even fast and powerful industrial robots safe to approach. The technology promises to eliminate the need for guarding around them — safety measures that might not be as safe as you think.

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Five-Axis

Center of Excellence Is New Twist on Old Manufacturing Department Structure

The new Spirit AeroSystems facility for five-axis machining allows a small team to oversee a significant amount of machining capability. Is this the way of the future as machining systems become more automated?

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