Zoller Inc.

3753 Plaza Dr.
Ste. 1
Ann Arbor, MI 48108 US


As Seen In Modern Machine Shop

Zoller Pilot 1.0

Image Processing Technology for Presetting, Measuring
Zoller’s Pilot 1.0 image processing technology is designed for presetting and measuring standard tools quickly and easily.

Tool Management System Pumps up Plant-Wide Communication
Zoller’s Tool Management System helped Bosch Rexroth streamline tool design, product manufacturing and tool quality. As a result, the plant has seen a reduction in quality issues and an increase in production efficiency.

Adopting a 24/7 Mindset
This shop considered a number of factors before establishing an effective process to run an HMC cell around the clock for applications in aerospace, oilfield and other industries.

Zoller 3dCheck five-axis CNC measurement machine

3D Measurement Machine Eliminates Need for Reference Points, Backdrops
Zoller’s 3dCheck five-axis CNC measurement machine enables fully automatic measurement and evaluation of current standard geometries of round tools.

Automotive Industry is Booming in Germany
Before heading off to Esslingen, Germany (near Stuttgart) to help Index celebrate its 100th anniversary, my publisher told me that the area is “the Detroit of Germany.” I soon found that to be an apt description as a large number of shops I visited were heavily vested in automotive manufacturing. What’s even more noteworthy is that business was booming.

Presetting Becomes Prevalent
Next Intent implemented presetting and shrink-fit toolholding when it bought a five-axis machining center, but it has since seen these resources deliver value to machining centers throughout the shop.

Zoller Smile presetter and measurement machine

Tool Presetter Offers User-Friendly Operating System
The Smile presetter and measurement machine from Zoller features a user-friendly interface and a new ergonomic table system design.

Zoller pomSkpGo

Desktop Measuring Machine for Edge Rounding
The Zoller pomSkpGo portable desktop measuring machine is designed for measuring and preparing cutting edges.

Zoller RoboSet

Robot Increases Tool Measuring Accuracy
Zoller’s RoboSet features a six-axis articulated arm robot equipped with a force-moment strain gage and two pneumatic parallel grippers.

Zoller tool realityCheck

Software Module Prevents Collisions
The software module tool realityCheck from Zoller is designed to provide fast, precise collision checks during setup.

Partnership Simplifies Tool Library Creation
CGTech (Irvine, California), the developer of Vericut CNC verification and simulation software, and Zoller, a supplier of tool presetting and measuring machines, have announced a partnership to better serve the customer base of both companies.

Minimizing Turnaround Times for Big Parts
The key to success (and the primary challenge) for any job shop is minimizing turnaround time for non-repeating work. This Indiana shop shares some of its strategies for reducing lead times for the various large-scale jobs it encounters.

Tool Presetter/Measuring Machine Handles Cutting Tools, Electrodes
Traditionally, electrodes have been measured in two different ways: either directly in the erosion machine or on a CMM.

Data written to the tags on the toolholders

Tool Certainty
For GKN Aerospace to overcome tool-related variations on its largest milling machines, it had to confront error sources that go unnoticed in many shops.

Inspection Machine Measures Virtually Any Parameter
The genius 3 inspection machine with the pilot 3.0 vision system software features a graphical user interface and is capable of measuring virtually any parameter on any type of tool, the company says. Measurements of tool features, including assigning upper and lower tolerances, can be made from either an absolute

An ERP system

Thinking About Shopfloor Interoperability-And Making It Happen
The significance of “plug-and-produce” integration for machine shops and manufacturing plants becomes clear from the perspective of an ERP software developer.

Tool inspection capability

Measuring And Inspection System Slashes Machine Time
This shop bought an inspection system to complement its five-axis wire EDM.

The yellow screw in the diagram

Toward More Seamless MQL
One of the small perils of a new technology is that it often involves new steps or new considerations that present special opportunities for error. Minimum quantity lubrication (MQL) is a technology that exemplifies this point.

Vision system in conjunction with the presetter

Marine Supplier Meets Tricky Tolerances With Presetter And Measuring Machine
For its supercharged six-cylinder Verado outboard motor range, Mercury Marine (Fond du Lac, Wisconsin) set and met multiple new tolerances. One of the trickier tooling tolerances had to do with the valve seat boring tools. The company's Mazak machining centers incorporate 15 of these long, narrow, multi-insert tools to finish machine the 24-valve seats, intake and exhaust in the one-piece aluminum cylinder head. Because valve clearances are factory-adjusted and are designed to remain within tolerance for several thousand hours, close machining tolerances are essential.

Automated measurement of tool length

Tool Presetting Ensures Tool Quality While Saving Time
The Edon, Ohio, plant of Metaldyne (Plymouth, Michigan) produces one of the most complex parts on an automobile: the steering knuckle. Irregularly shaped with a variety of surfaces and holes to mill, drill and bore, steering knuckles provide a machining challenge that usually requires some finesse to meet.

Product Categories of Zoller Inc.

Balancing Machines
Comparators, Optical & Other
Digital Readout (DRO) Units
Direct or Distributive Numerical Control (DNC) Systems
Gear Inspection Equipment
Software, Post Processors, Stand-Alone (Sold Independent of CAM System)
Tool Crib Control Software
Tool Presetters
Tool Storage & Handling Systems
Vision Systems

Trade Names

genius 3
pilot 3.0 vision system
TMS Tool Management Solutions
ZOLLER myTouch pilot 2 mT