Tooling & Workholding

Milling Tools

OVERVIEW: Milling is the work of producing a flat or precision-contoured surface on a machined workpiece by using a rotating tool, and generally by taking multiple parallel passes with that tool. The work can be done on a machining center or milling machine, and can also be done on a lathe, turning center or turn-mill machine that happens to have rotary tool (or “live tool”) capabilities. The tools for milling include both solid tools and inserted tools—the latter consisting of a tool body that uses replaceable cutting inserts. Carbide is the most likely material for milling tools, though high speed steel is another choice, as are ceramic, cermet and diamond tools in certain more demanding milling applications. A common milling tool variety is the “end mill,” which generally describes a relatively narrow cylindrical tool that can mill on both its tip and its side, and can reach into various constrained features and spaces. The end mill can be flat-bottomed for flat surfaces, or ball-nosed for milling up, down and along the contours of complex milled shapes such as die and mold surfaces. Another common milling tool variety is the “face mill,” a generally larger-diameter tool designed for efficiently milling a wide, flat surface in an economical number of passes.

Featured Zone Content

November 2010

Video: Hard Pocket Milling

By:
Relieved end mills and pre-machining of corners are two important considerations for accurate pocket machining in hard steel....MORE

February 2012

Tools Can Drill, Thread, Chamfer All at Once

By: Modern Machine Shop
Carmex Precision Tools’ DMT line of thread milling tools enables customers to drill, thread and chamfer in a single operation. ...MORE

November 2011

Insert Geometry Doubles Hard Milling Throughput

By: Modern Machine Shop
Insert geometry can make a huge difference in throughput, as demonstrated by the gains this manufacturer realized by swapping tools in a long-reach slot-finishing application in hardened tool steel. ...MORE

October 2011

Video: Milling Inconel 718 with Cermic Inserts

By: Modern Machine Shop
Metal removal rate is high and the cut is dry. See other basic tips for milling with ceramics. ...MORE

October 2011

How Micromachining Patience Speeds Prototype Production

By: Derek Korn
A molder of tiny, silicone components for the medical industry explains how a patient, conservative approach to micromachining enables it to deliver prototypes faster. ...MORE

August 2011

Milling HRSAs: The Checklist

By: Peter Zelinski
When milling super alloys, there are certain process requirements that must be observed. ...MORE

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