Columns

Combining Functions With User-Defined G & M Codes

CNC programmers gain flexibility when using custom macros to define G and M codes themselves.

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The Many Ways of Measuring Thickness

While it may seem to be a straightforward check, there are many approaches to measuring thickness that are determined by the requirements of the part.

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Toolholders

Making the Most of Mixed Toolholder Assemblies

While nearly all ER systems will have cross compatibility, they’ll have small differences across manufacturers that make their implementation at the shop level not as standard.

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The Resurgence of 'Shop Class' in American High Schools

From the 1990s through the 2010s, most traditional “shop classes” disappeared from middle schools and high schools across the U.S. — one of the many issues that helped create today’s skilled labor shortage in metalworking and CNC machine shops. Here’s one solution that deserves more attention. 

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4 Ways to Stop a Cycle to Allow Operator Intervention

Completely automatic operation should always be the goal, but there are situations that require operator intervention during the CNC cycle.

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Causes Are Complex: The Case for Choosing the Right Failures to Analyze

The nuance and complexity of failure in bearings is enough to illustrate the difficulty of failure analysis in general, and how much consideration this analysis deserves.

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Measurement

Tips for Anticipating Hole Conditions

When measuring an ID with an indicating plug gage, it is OK to slow down to learn more about the hole being measured and explore for extraneous conditions.

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Automation

Increasing OEM Visibility to Shopfloor Operations for the Win

A former employee of General Motors and Tesla talks about the issues that led to shutdowns on factory lines, and what small- to medium-sized manufacturers can do today to win business from large OEMs.

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Die/Mold

In Moldmaking, Mantle Process Addresses Lead Time and Talent Pool

A new process delivered through what looks like a standard machining center promises to streamline machining of injection mold cores and cavities and even answer the declining availability of toolmakers.

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Considerations for Adding CMM Capabilities to Your Shop

CMMs may provide simple efficiency gains, but if you look deeper, the machine unlocks more complex work for your shop.

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Behind Schedule Preparing for CMMC? You Are Not Alone.

The Department of Defense appears to be on track to begin a phased rollout of its Cybersecurity Maturity Model Certification assessment program by early 2025. What does that mean for defense contract manufacturers and suppliers?

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Machine Shops Move Beyond Metal Removal Rate as a Measure of Success

Metal removal rate is less of a defining factor for machining success than it once was. The reasons relate to changes in tools, processes, workpieces and machines.

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