Aerospace Machining

Aerospace machining is frequently characterized by the tight tolerances and hard-to-machine metals typical of aircraft engine components, as well as the complex contours typical of both turbine blade forms and the aerostructural components making up a plane’s form. Because machined contours are so typical, five-axis machining is routine in this sector, include large-travel five-axis machine tools able to accommodate the largest aircraft structural components. Materials typical of aerospace machining include lightweight aluminum for structural members; hard and temperature-resistant metals including titanium and Inconel alloys for engine parts; and carbon-fiber composites that are both hard and lightweight for outer skins. Along with large five-axis machines, turn-mill machines and precision grinders are among the high-value machine tools routinely used in this sector.

From Pet Food to Precision Aerospace Parts
Aerospace

From Pet Food to Precision Aerospace Parts

When her father stepped away from the shop he founded due to illness, Christy Subia made a career change that turned out to be more familiar than she expected.

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Aerospace

Ceratizit Milling Tools Enhance Machining of Difficult Aerospace Materials

Ceratizit’s MaxiMill milling systems provide greater process security, longer tool life and improved productivity for materials such as hardened steels and superalloys.

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Milling Tools

Walter Thread Milling Cutter Produces Safety-Critical J-Threads

Walter USA’s TC620 Supreme thread milling cutter futures a multi-row design for aerospace applications requiring high tensile strength and reliability.

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Measurement

LK Metrology Bridge-Type CMMs Enable Precise Measurement of Large, Heavy Components

LK Metrology’s Maxima and Maxima R ranges of CMMs are designed for large, complex quality control applications in industries such as aerospace and energy.

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Aerospace

MC Tech Days: Materials & Processes for High-Rate Aerospace Manufacturing

Focused, half-day virtual workshop provides practical insight into the processes supporting high-rate, high-quality aerospace production. Register here

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Automation

Inside a Next-Gen Aerospace Machine Shop Running 24/7 Lights-Out | Shop Tour

Lights-out manufacturing boosts throughput while ensuring machinists take on only the tasks that matter. Acutec Precision Aerospace knows this—and uses it as the foundation for an innovative, successful shop.

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Aerospace

Emuge-Franken Tools Produce Self-Locking Threads

Emuge-Franken’s Threads-All / Aero Self-Lock Thread Mills feature helical flutes, multiple teeth and a TiAlN-T46 coating, making them well suited for demanding industry applications such as aerospace.

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Aerospace

Seco Tools Finishing Grade Extends Tool Life

The TS0501 finishing grade provides optimal tool life, surface finish and reliability in demanding aerospace and energy applications.

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Automotive

LK Metrology Blue Laser Scanner Enhances Inspection Accuracy

LK Metrology’s L100NX scanner with advanced blue laser technology offers precision and efficiency for aerospace and automotive applications.

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Milling Tools

Roughing First: New Strategies for Blisk Machining

Aerospace shops looking to cut cycle time and tool wear on integrally bladed rotors often focus on finishing. But rethinking the roughing stage can increase how much material can be safely removed while accelerating throughput.

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Inspection Data Drives Engineering Insights

For Flying S, Verisurf is more than inspection software — it’s a source of data for engineering, manufacturing and customers, as well as a common platform to communicate that data.  

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Aerospace

Machining with a Mission

Learn how veteran-owned shop Win-Tech not only excels in aerospace and defense manufacturing with CMMC level two compliance, but also transforms lives by hiring veterans and encouraging students to explore manufacturing.

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Medical

SW North America Multispindle Machining Centers Boost Efficiency

SW North America’s BA W06-22 and BA 322i multispindle machining centers are well suited for diverse industries, including automotive, e-mobility, medical devices, aerospace, agriculture and construction equipment.

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Aerospace

Rigidity and Reliability More Than Double Aerospace Shop’s Revenue

By adopting a six-axis mill with a tripodal head and a pallet system, Omni Aerospace has cut its cycle and setup times for large parts, massively increasing its revenue.

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Automotive

Gear Surface Texture Is More Important Than Ever

The interactions of gear surfaces are becoming increasingly important in applications such as automotive electric motor drive systems and aircraft turbines.

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Five-Axis

Achieving Large Cycle Time Savings on Large-Format Parts

Aero-Tech Engineering sought a faster gantry mill to handle a growing queue of structural aerospace parts. But this machine proved even more productive than expected — and better able to handle the additional jobs its presence won for the shop.

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Five-Axis

Aerospace Shop Thrives with Five-Axis, AI and a New ERP

Within three years, MSP Manufacturing has grown from only having three-axis mills to being five-axis capable with cobots, AI-powered programming and an overhauled ERP. What kind of benefits do these capabilities bring? Find out in our coverage of MSP Manufacturing.

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Aerospace

How Precision Blanks Help This Aerospace Shop Build Better Parts

Internal stress in thin metal parts can lead to warped components and scrapped work. Matrix Machine found a better way by sourcing precision-ground blanks from TCI Precision Metals. Here’s how that decision freed up capacity and made critical parts more predictable.

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Shop Tour Video: Inside an Aviation & Defense Machine Shop

Grants. Software. Process consolidation. These three pillars can bring new life to a shop, enabling it to take on more complex jobs with faster turnarounds. In this shop tour, find out how MSP Manufacturing has used each pillar to solidify itself as a reliable partner for defense and aerospace companies.

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