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Aerospace Machining
Aerospace machining is frequently characterized by the tight tolerances and hard-to-machine metals typical of aircraft engine components, as well as the complex contours typical of both turbine blade forms and the aerostructural components making up a plane’s form. Because machined contours are so typical, five-axis machining is routine in this sector, include large-travel five-axis machine tools able to accommodate the largest aircraft structural components. Materials typical of aerospace machining include lightweight aluminum for structural members; hard and temperature-resistant metals including titanium and Inconel alloys for engine parts; and carbon-fiber composites that are both hard and lightweight for outer skins. Along with large five-axis machines, turn-mill machines and precision grinders are among the high-value machine tools routinely used in this sector.
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Latest Aerospace Articles
VIEW ALLCeratizit Milling Tools Enhance Machining of Difficult Aerospace Materials
Ceratizit’s MaxiMill milling systems provide greater process security, longer tool life and improved productivity for materials such as hardened steels and superalloys.
Read MoreWalter Thread Milling Cutter Produces Safety-Critical J-Threads
Walter USA’s TC620 Supreme thread milling cutter futures a multi-row design for aerospace applications requiring high tensile strength and reliability.
Read MoreLK Metrology Bridge-Type CMMs Enable Precise Measurement of Large, Heavy Components
LK Metrology’s Maxima and Maxima R ranges of CMMs are designed for large, complex quality control applications in industries such as aerospace and energy.
Read MoreMC Tech Days: Materials & Processes for High-Rate Aerospace Manufacturing
Focused, half-day virtual workshop provides practical insight into the processes supporting high-rate, high-quality aerospace production. Register here
Read MoreInside a Next-Gen Aerospace Machine Shop Running 24/7 Lights-Out | Shop Tour
Lights-out manufacturing boosts throughput while ensuring machinists take on only the tasks that matter. Acutec Precision Aerospace knows this—and uses it as the foundation for an innovative, successful shop.
WatchEmuge-Franken Tools Produce Self-Locking Threads
Emuge-Franken’s Threads-All / Aero Self-Lock Thread Mills feature helical flutes, multiple teeth and a TiAlN-T46 coating, making them well suited for demanding industry applications such as aerospace.
Read MoreLatest Aerospace News And Updates
Seco Tools Finishing Grade Extends Tool Life
The TS0501 finishing grade provides optimal tool life, surface finish and reliability in demanding aerospace and energy applications.
Read MoreLK Metrology Blue Laser Scanner Enhances Inspection Accuracy
LK Metrology’s L100NX scanner with advanced blue laser technology offers precision and efficiency for aerospace and automotive applications.
Read MoreRoughing First: New Strategies for Blisk Machining
Aerospace shops looking to cut cycle time and tool wear on integrally bladed rotors often focus on finishing. But rethinking the roughing stage can increase how much material can be safely removed while accelerating throughput.
Read MoreInspection Data Drives Engineering Insights
For Flying S, Verisurf is more than inspection software — it’s a source of data for engineering, manufacturing and customers, as well as a common platform to communicate that data.
Read MoreMachining with a Mission
Learn how veteran-owned shop Win-Tech not only excels in aerospace and defense manufacturing with CMMC level two compliance, but also transforms lives by hiring veterans and encouraging students to explore manufacturing.
WatchSW North America Multispindle Machining Centers Boost Efficiency
SW North America’s BA W06-22 and BA 322i multispindle machining centers are well suited for diverse industries, including automotive, e-mobility, medical devices, aerospace, agriculture and construction equipment.
Read MoreFeatured Posts
Rigidity and Reliability More Than Double Aerospace Shop’s Revenue
By adopting a six-axis mill with a tripodal head and a pallet system, Omni Aerospace has cut its cycle and setup times for large parts, massively increasing its revenue.
Read MoreGear Surface Texture Is More Important Than Ever
The interactions of gear surfaces are becoming increasingly important in applications such as automotive electric motor drive systems and aircraft turbines.
Read MoreAchieving Large Cycle Time Savings on Large-Format Parts
Aero-Tech Engineering sought a faster gantry mill to handle a growing queue of structural aerospace parts. But this machine proved even more productive than expected — and better able to handle the additional jobs its presence won for the shop.
Read MoreAerospace Shop Thrives with Five-Axis, AI and a New ERP
Within three years, MSP Manufacturing has grown from only having three-axis mills to being five-axis capable with cobots, AI-powered programming and an overhauled ERP. What kind of benefits do these capabilities bring? Find out in our coverage of MSP Manufacturing.
Read MoreHow Precision Blanks Help This Aerospace Shop Build Better Parts
Internal stress in thin metal parts can lead to warped components and scrapped work. Matrix Machine found a better way by sourcing precision-ground blanks from TCI Precision Metals. Here’s how that decision freed up capacity and made critical parts more predictable.
WatchShop Tour Video: Inside an Aviation & Defense Machine Shop
Grants. Software. Process consolidation. These three pillars can bring new life to a shop, enabling it to take on more complex jobs with faster turnarounds. In this shop tour, find out how MSP Manufacturing has used each pillar to solidify itself as a reliable partner for defense and aerospace companies.
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