Columns

Applying Master Deviation to High-Precision Gaging

Using master deviation in precision measurements requires a bit of extra diligence on the shop floor, but the payoff in data accuracy and process control is always worth the effort.

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What Closing the Information Gap Actually Looks Like

Manufacturing Connected promised to close the information gap. Now that it’s live, here’s what will determine whether it delivers on that promise.

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How Manufacturing Leaders Can Close the Information Gap

Shop owners and GMs do not need more information. They need earlier signals, clearer context and a better way to connect market movement to decisions about quoting, material, capacity and capital spending. 

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Workholding

How to Implement Zero-Point Workholding

The value of zero-point workholding systems is that your machine stops being tied to your setups. Once you see it that way, the day-to-day uses are easy to find.

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Measurement

How to Prevent Waste With Ideal Metrology Placement

Choosing between inline, near-line and offline metrology requires a process-first approach. Ask whether the measurement is controlling the process or simply evaluating its outcome.

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Automation

Before You Automate, Learn to Stop

Better software, robots and AI raise the payoff for machine shops that have stable processes. But do they raise the cost for everyone else?

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When Size Dimensions Aren't Enough

A lot of what makes modern machining difficult isn’t whether a dimension falls within tolerance; it’s whether the shape actually works once the part is in service. That’s where contour measuring instruments comes into play.

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Basics

3 Principles to Achieve Test Cuts Worth Trusting

A test cut — justified by specific risk, designed on a clean canvas and used to confirm rather than analyze — can expose if uncommon machining traits fit your needs.

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When Buffers Do the Work and When Your Process Should

From inventory and cycle-time margins to inspection and data flow, how improved process control is changing what buffers have to carry and what happens when they’re removed too soon.

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Basics

How to Scale Production With the Right Adjustments at the Right Times

Volume machining teaches you on a delay. Some lessons are available on part one, some take a shift and some won’t show up for weeks. The timeline matters. Here’s how to read it from the first part to the last.

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How White-Light Interferometry Enables Nanometer Surface Height Measurement of Critical Components

Breaking down white-light interferometry, an extreme-precision, noncontact method for measuring the most demanding surface profiles.

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10 Patterns Shaping Machine Shops Right Now

Across Modern Machine Shop’s recent reporting, the same operational pressures keep appearing in shops of all sizes. From quoting speed and software scrutiny to workforce visibility and repeatable setups, these patterns reveal how manufacturers are actually making decisions right now.

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