Measurement Tools for Machining

Measurement tools are used to verify that a part’s dimensions conform to required tolerances. They include calipers, micrometers, gages, CMMs and profilometers.

Surface Texture Measurement for the Unseen World
Measurement

Surface Texture Measurement for the Unseen World

With newer structures frequently requiring nanometer-scale dimensions, more surface analysis is required. Optical noncontact surface analysis can provide the magnification required for these measurements during development and for in-process measurements.

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ESSENTIAL READING

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Basics

How to Evaluate Measurement Uncertainty

Manufacturing and measurement are closely coupled. An important consideration for the use of measurement results is the associated measurement uncertainty. This article describes common metrology terms and provides an example uncertainty analysis.

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6 Machine Shop Essentials to Stay Competitive

If you want to streamline production and be competitive in the industry, you will need far more than a standard three-axis CNC mill or two-axis CNC lathe and a few measuring tools.

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Measurement

How to Choose the Correct Fixed-Body Plug Gaging Solution

The two types of fixed-body plug gages are both accurate, fast and easy to use. Consider these factors when selecting one for your gaging application.

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Basics

Rethink Quality Control to Increase Productivity, Decrease Scrap

Verifying parts is essential to documenting quality, and there are a few best practices that can make the quality control process more efficient.

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Measurement

How to Calibrate Gages and Certify Calibration Programs

Tips for establishing and maintaining a regular gage calibration program.

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Basics

How to Choose the Correct Measuring Tool for Any Application

There are many options to choose from when deciding on a dimensional measurement tool. Consider these application-based factors when selecting a measurement solution.

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Latest Measurement News And Updates

Measurement

Siemens 3D Scanner Software Enhances CNC Programming Efficiency

The Optimize MyProgramming/3D Scanner software is a control-integrated solution for CNC programming that improves precision and reduces programming time.

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LK Metrology Surface Roughness Probe Enhances Component Inspection

LK Metrology’s Surfacers SRP high-resolution probe is designed for seamless surface analysis within CNC measuring cycles on CMMs.

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Pinpoint Laser Systems Transceiver Enhances Precision Alignment

Pinpoint Laser Systems Inc. introduces the Microgage Transceiver, combining a laser transmitter and dual-axis digital receiver for high-accuracy industrial applications.

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Renishaw Gaging System Enhances Shopfloor Process Control

Renishaw Inc.’s Equator-X 500 dual-method system offers flexible measurement modes for high-speed inspection and quality assurance.

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Measurement

Measuring Distance With Surface Texture Systems

Defining and monitoring the surfaces of mated parts is crucial to ensuring they function properly together.

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Software

Hexagon Inspection Software Streamlines Quality Control

Hexagon’s 2025.3 version of its VGStudio Max features an AI-enhanced porosity and inclusion analysis tool that quickly pinpoints and identifies discrepancies.

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Featured Posts

Measurement

Gear Surface Texture Is More Important Than Ever

The interactions of gear surfaces are becoming increasingly important in applications such as automotive electric motor drive systems and aircraft turbines.

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Machined Part Geometry Measurement

Uncertain about uncertainty? Having trouble remembering the difference between accuracy and precision? Read on to review key metrology terms relevant to the ISO Guide to the Expression of Uncertainty in Measurement (ISO GUM).

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Measurement

Measuring Tighter Tolerances With a 3-Point Precision Bore Gage

For lower volumes and a wide variety of bore checking, three-point (or tri-bore) gages offer a high-precision, cost-effective solution.

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Automation

Blum-Novotest Competence Center Supports Lights-Out Automation

Blum-Novotest recently opened its new Competence Center in Erlanger, Kentucky. Inside, the company plans to run a training and technology hub for the U.S. market — especially supporting the growth of lights-out automation. Find out how below.

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AI Creates CAD Files From Scan Data

While 3D visual scanners are useful, converting a visual scan to a usable CAD file can be a time-consuming process. With generative AI, it may be much simpler and faster.

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Mastering Large ID and OD Measurements

Measuring large IDs and ODs boils down to selecting the right tool for the application.

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FAQ: Measurement

What is a caliper?

Calipers, which can be Vernier, dial or digital, are versatile tools for basic length measurement. They can be used on the shop floor, in the inspection room or even in the home by hobbyists.

Source: Caliper Tips And Tricks

What is a micrometer?

A micrometer consists of two opposing surfaces, a stationary anvil and a moveable spindle. On most micrometers, these hardened steel or carbide-tipped contact surfaces are flat. However, micrometers can also be equipped with contact tips with unique forms for measuring special part characteristics.

Convenience is one of the reasons the micrometer is often the tool of choice for length/diameter measurements. The basic micrometer provides direct size information quickly, has high resolution and is easily adaptable to many different measurement applications.

Source: How to choose a micrometer that fits your needs

What is a gauge?

Gages are indirect reading instruments. The measurement units live not on the scale but off-site (for example, in a calibration room), and a master or other standard object acts as their substitute. The workpiece is compared against the master and only indirectly against the measurement units. The gage thus evaluates not the dimension itself, but the difference between the mastered dimension and the workpiece dimension. Examples of these comparative gages include an adjustable bore gage, mechanical snap gages or bench stands with dial indicators.

Gages tend to be faster and more accurate than measuring instruments. This is because they are dedicated to a particular size, and over their short range, they produce higher resolution and hence, greater accuracy.

Source: When Gaging Becomes Measuring That Becomes Gaging

What does CMM mean?

A coordinate measuring machine (CMM) is a measurement tool that consists of a motion system, a probing system, a computer and measurement software.

Source: Machining 101: What Are Coordinate Measuring Machines?

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