Measurement Tools for Machining

Measurement tools are used to verify that a part’s dimensions conform to required tolerances. They include calipers, micrometers, gages, CMMs and profilometers.

How to Prevent Waste With Ideal Metrology Placement
Inspection and Measurement

How to Prevent Waste With Ideal Metrology Placement

Choosing between inline, near-line and offline metrology requires a process-first approach. Ask whether the measurement is controlling the process or simply evaluating its outcome.

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ESSENTIAL READING

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When Size Dimensions Aren't Enough

A lot of what makes modern machining difficult isn’t whether a dimension falls within tolerance; it’s whether the shape actually works once the part is in service. That’s where contour measuring instruments comes into play.

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Measurement

How to Evaluate Measurement Uncertainty

Manufacturing and measurement are closely coupled. An important consideration for the use of measurement results is the associated measurement uncertainty. This article describes common metrology terms and provides an example uncertainty analysis.

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Five-Axis

6 Machine Shop Essentials to Stay Competitive

If you want to streamline production and be competitive in the industry, you will need far more than a standard three-axis CNC mill or two-axis CNC lathe and a few measuring tools.

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How to Choose the Correct Fixed-Body Plug Gaging Solution

The two types of fixed-body plug gages are both accurate, fast and easy to use. Consider these factors when selecting one for your gaging application.

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Rethink Quality Control to Increase Productivity, Decrease Scrap

Verifying parts is essential to documenting quality, and there are a few best practices that can make the quality control process more efficient.

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Measurement

How to Calibrate Gages and Certify Calibration Programs

Tips for establishing and maintaining a regular gage calibration program.

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Latest Measurement News And Updates

Measurement

Nikon Laser Radar Provides High-Speed, Precision Measurement in Compact Design

Nikon Corp.’s APDIS MV5X Laser Radar provides up to six times faster scanning than previous models and a lightweight form for enhanced manufacturing quality control.

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Measurement

InnovMetric Metrology Software Features Cloud Technology, AI Assistance

PolyWorks 2026 elevates 3D measurement with cloud technology, AI and universal compatibility.

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Basics

When Size Dimensions Aren't Enough

A lot of what makes modern machining difficult isn’t whether a dimension falls within tolerance; it’s whether the shape actually works once the part is in service. That’s where contour measuring instruments comes into play.

Read More
Measurement

Hexagon Software Enhances Measurement of Complex Geometries

Hexagon’s Quindos 2026.1 software features advanced capabilities for CMM monitoring, faster and more intuitive scanning as well as enhanced analysis tools.

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Measurement

Starrett Digital Comparator Streamlines Part Inspection

The L.S. Starrett Co.’s HDV250 digital comparator provides sharp visualization, reliable surface feature identification and consistent inspection.

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Mitutoyo Shopfloor CMM Features Temperature Compensation

Mitutoyo America Corp.’s Crysta-Apex V Plus CMM is designed for shopfloor use with advanced temperature compensation technology.

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Featured Posts

How to Stabilize Machining With Tap Testing

Use tap testing to generate stability maps and maximize productivity with chatter-free machining parameters.

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How I Made It: George Schuetz, Director of Precision Gages, Mahr Inc.

George Schuetz has written the Quality Gaging Tips column since 1993. As he hands it off to the next generation, hear his thoughts on the column and what it has brought to his role at Mahr.

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Measurement

How White-Light Interferometry Enables Nanometer Surface Height Measurement of Critical Components

Breaking down white-light interferometry, an extreme-precision, noncontact method for measuring the most demanding surface profiles.

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Automation

Integrated Metrology Solution Powers Lights-Out Aerospace Production

Acutec Precision Aerospace paired a shopfloor CMM with a robotic mill-turn cell to unlock unattended throughput without compromising a micron of quality.

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Achieving More Versatility from Three-Point Gaging

Advancements in digital three-point micrometers enable more precise bore measurements with a self-aligning design, interchangeable heads and wireless data collection.

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Building a Profitable Grinding Niche

By building processes for its niche, rather than a general manufacturing approach, Grind All has developed an unusual (yet profitable) value proposition.

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RayMack IMTS 2026 High-Precision Surface Grinding
Jimmore International Corp.
Not All EDM Tubing is Created Equal
WEILER
Trinity Automation

FAQ: Measurement

What is a caliper?

Calipers, which can be Vernier, dial or digital, are versatile tools for basic length measurement. They can be used on the shop floor, in the inspection room or even in the home by hobbyists.

Source: Caliper Tips And Tricks

What is a micrometer?

A micrometer consists of two opposing surfaces, a stationary anvil and a moveable spindle. On most micrometers, these hardened steel or carbide-tipped contact surfaces are flat. However, micrometers can also be equipped with contact tips with unique forms for measuring special part characteristics.

Convenience is one of the reasons the micrometer is often the tool of choice for length/diameter measurements. The basic micrometer provides direct size information quickly, has high resolution and is easily adaptable to many different measurement applications.

Source: How to choose a micrometer that fits your needs

What is a gauge?

Gages are indirect reading instruments. The measurement units live not on the scale but off-site (for example, in a calibration room), and a master or other standard object acts as their substitute. The workpiece is compared against the master and only indirectly against the measurement units. The gage thus evaluates not the dimension itself, but the difference between the mastered dimension and the workpiece dimension. Examples of these comparative gages include an adjustable bore gage, mechanical snap gages or bench stands with dial indicators.

Gages tend to be faster and more accurate than measuring instruments. This is because they are dedicated to a particular size, and over their short range, they produce higher resolution and hence, greater accuracy.

Source: When Gaging Becomes Measuring That Becomes Gaging

What does CMM mean?

A coordinate measuring machine (CMM) is a measurement tool that consists of a motion system, a probing system, a computer and measurement software.

Source: Machining 101: What Are Coordinate Measuring Machines?

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