Measurement Tools for Machining

Measurement tools are used to verify that a part’s dimensions conform to required tolerances. They include calipers, micrometers, gages, CMMs and profilometers.

Achieving More Versatility from Three-Point Gaging
Inspection and Measurement

Achieving More Versatility from Three-Point Gaging

Advancements in digital three-point micrometers enable more precise bore measurements with a self-aligning design, interchangeable heads and wireless data collection.

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ESSENTIAL READING

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Basics

How to Evaluate Measurement Uncertainty

Manufacturing and measurement are closely coupled. An important consideration for the use of measurement results is the associated measurement uncertainty. This article describes common metrology terms and provides an example uncertainty analysis.

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Five-Axis

6 Machine Shop Essentials to Stay Competitive

If you want to streamline production and be competitive in the industry, you will need far more than a standard three-axis CNC mill or two-axis CNC lathe and a few measuring tools.

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Basics

How to Choose the Correct Fixed-Body Plug Gaging Solution

The two types of fixed-body plug gages are both accurate, fast and easy to use. Consider these factors when selecting one for your gaging application.

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Basics

Rethink Quality Control to Increase Productivity, Decrease Scrap

Verifying parts is essential to documenting quality, and there are a few best practices that can make the quality control process more efficient.

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Basics

How to Calibrate Gages and Certify Calibration Programs

Tips for establishing and maintaining a regular gage calibration program.

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Basics

How to Choose the Correct Measuring Tool for Any Application

There are many options to choose from when deciding on a dimensional measurement tool. Consider these application-based factors when selecting a measurement solution.

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Latest Measurement News And Updates

Automotive

LK Metrology Blue Laser Scanner Enhances Inspection Accuracy

LK Metrology’s L100NX scanner with advanced blue laser technology offers precision and efficiency for aerospace and automotive applications.

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Measurement

How Confocal Technology Revolutionizes Optical Metrology

Confocal technology takes optical measurement to the next level, enabling nanometer precision for roughness, topography and form measurements.

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Measurement

Putting the "Plate" Gage to Use

How do you measure tight-tolerance parts on a plate gage without stumbling into subtle errors? George Schuetz explains his process.

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Measurement

Nikon Digital Camera for Microscopes Enables High-Definition Imaging

Nikon Corp. introduces the Digital Sight 100 digital camera, which offers high-level color reproducibility and compatibility with industrial microscopes and measuring microscopes.

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Measurement

Making the Most of Your Metrology

Metrology peripherals can help your shop develop useful new capabilities and improve your throughput. But effective improvements require more than just equipment — Ken Myers of Mitutoyo discusses the technology, software and philosophy behind better metrology workflows.

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Measurement

Surface Texture Measurement for the Unseen World

With newer structures frequently requiring nanometer-scale dimensions, more surface analysis is required. Optical noncontact surface analysis can provide the magnification required for these measurements during development and for in-process measurements.

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CAD/CAM

Inspection Data Drives Engineering Insights

For Flying S, Verisurf is more than inspection software — it’s a source of data for engineering, manufacturing and customers, as well as a common platform to communicate that data.  

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Measurement

An Indicating Snap Gage Primer

The variable snap gage, with its built-in features and combined with modern digital readout devices, offers a sound and easy-to-use tool for controlling critical diameters.

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Measuring Distance With Surface Texture Systems

Defining and monitoring the surfaces of mated parts is crucial to ensuring they function properly together.

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Gear Surface Texture Is More Important Than Ever

The interactions of gear surfaces are becoming increasingly important in applications such as automotive electric motor drive systems and aircraft turbines.

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Measurement

Machined Part Geometry Measurement

Uncertain about uncertainty? Having trouble remembering the difference between accuracy and precision? Read on to review key metrology terms relevant to the ISO Guide to the Expression of Uncertainty in Measurement (ISO GUM).

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Measuring Tighter Tolerances With a 3-Point Precision Bore Gage

For lower volumes and a wide variety of bore checking, three-point (or tri-bore) gages offer a high-precision, cost-effective solution.

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FAQ: Measurement

What is a caliper?

Calipers, which can be Vernier, dial or digital, are versatile tools for basic length measurement. They can be used on the shop floor, in the inspection room or even in the home by hobbyists.

Source: Caliper Tips And Tricks

What is a micrometer?

A micrometer consists of two opposing surfaces, a stationary anvil and a moveable spindle. On most micrometers, these hardened steel or carbide-tipped contact surfaces are flat. However, micrometers can also be equipped with contact tips with unique forms for measuring special part characteristics.

Convenience is one of the reasons the micrometer is often the tool of choice for length/diameter measurements. The basic micrometer provides direct size information quickly, has high resolution and is easily adaptable to many different measurement applications.

Source: How to choose a micrometer that fits your needs

What is a gauge?

Gages are indirect reading instruments. The measurement units live not on the scale but off-site (for example, in a calibration room), and a master or other standard object acts as their substitute. The workpiece is compared against the master and only indirectly against the measurement units. The gage thus evaluates not the dimension itself, but the difference between the mastered dimension and the workpiece dimension. Examples of these comparative gages include an adjustable bore gage, mechanical snap gages or bench stands with dial indicators.

Gages tend to be faster and more accurate than measuring instruments. This is because they are dedicated to a particular size, and over their short range, they produce higher resolution and hence, greater accuracy.

Source: When Gaging Becomes Measuring That Becomes Gaging

What does CMM mean?

A coordinate measuring machine (CMM) is a measurement tool that consists of a motion system, a probing system, a computer and measurement software.

Source: Machining 101: What Are Coordinate Measuring Machines?

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