Milling Tools

Milling is a complex metal removal process that usually involves a clamped workpiece being fed in a linear direction into a multiple tooth rotating cutter. Due to the vast variety of machinery, controls and tools that are available, milling is one of the universal machining methods of choice. It offers excellent machining efficiency, good surface finishes, great flexibility and a high degree of accuracy. While turning is frequently used to create round surfaces with a single cutting edge, milling normally uses several cutting edges in a single tool to create flat faces, shoulders, slots and contoured surfaces. There are many types of machine tools used to perform a milling operation, including manually controlled, numerically controlled and special dedicated machines.

Roughing First: New Strategies for Blisk Machining
Milling Tools

Roughing First: New Strategies for Blisk Machining

Aerospace shops looking to cut cycle time and tool wear on integrally bladed rotors often focus on finishing. But rethinking the roughing stage can increase how much material can be safely removed while accelerating throughput.

READ MORE
Leaders-In background

ESSENTIAL READING

VIEW ALL
Milling Tools

Roughing First: New Strategies for Blisk Machining

Aerospace shops looking to cut cycle time and tool wear on integrally bladed rotors often focus on finishing. But rethinking the roughing stage can increase how much material can be safely removed while accelerating throughput.

Read More
Milling Tools

Understanding Process Damping in Milling Operations

Despite the advances in modeling machining operations over the past decades, process damping remains a topic of interest, including new tool designs that increase the effect.

Read More
Milling Tools

10 Tips for Titanium

Simple process considerations can increase your productivity in milling titanium alloys.

Read More
Basics

A New Milling 101: Milling Forces and Formulas

The forces involved in the milling process can be quantified, thus allowing mathematical tools to predict and control these forces. Formulas for calculating these forces accurately make it possible to optimize the quality of milling operations.

Read More
Basics

How to Tackle Tough Angled Pocket Milling With Two Tools

Milling a deep pocket with a tight corner radius comes with unique challenges, but using both a flat bottom drill and a necked-down finishing tool can help.

Read More
Holemaking

Choosing Your Carbide Grade: A Guide

Without an international standard for designating carbide grades or application ranges, users must rely on relative judgments and background knowledge for success.

Read More
Horn USA
Scientific Cutting Tools
Iscar
Tungaloy-NTK
Horn USA

Latest Milling Tools News And Updates

Milling Tools

Tungaloy Milling Tools Optimize Wear, Fracture Resistance

The AH3225 grade features Tungaloy’s “Triple Nano Coating,” offering a combination of wear resistance, fracture toughness and oxidation resistance.

Read More
Milling Tools

Seco Tools Face Milling System Provides Flexible Finishing Performance

The .38 Finishing Face Mill / SNFX1204 system features three cutter variants — fixed pocket, hybrid and adjustable — each tailored to different levels of control and performance.

Read More

IMCO Carbide Tool End Mills Boost Productivity With Aggressive Tool Paths

IMCO Carbide Tool Inc. introduces the Pow-R-Feed M935 five-flute end mills, designed for higher metal removal rates and free cutting action in mild steels, stainless steels and titanium.

Read More
Aerospace

Sandvik Coromant Solid End Mill Enhances Profiling Efficiency

Sandvik Coromant’s Coromill Plura Barrel end mill is designed for high process security and significant cycle time reductions in aerospace and other high-demand sectors.

Read More
Holemaking

OSG Tooling Lineup Features Optimized Milling, Drilling Tools

OSG has expanded several of its end mills series, including the A Brand AE-CPR2-H, A Brand AE-CPR4-H and Exocarb WXL-EBM end mills, as well as its A Brand ADO-40D and 50D drill series, and the Pheonix indexable series.

Read More
Milling Tools

Ceratizit Milling Tool Minimizes Machining Vibrations

Ceratizit’s MonsterMill milling tools provide smooth cutting action in difficult-to-machine alloys.

Read More
Ingersoll Cutting Tools
Watch Video
Sumitomo
The Okuma LT2000 EX
Tungaloy-NTK

Featured Posts

Milling Tools

Understanding Process Damping in Milling Operations

Despite the advances in modeling machining operations over the past decades, process damping remains a topic of interest, including new tool designs that increase the effect.

Read More
Milling Tools

Stability Maps for Milling

Selecting stable radial depths of cut for 2.5D milling.

Read More
Milling Tools

Picking the Right End Mill

Kennametal global product manager Katie Myers explains how cutting tool features can impact machining strategies for different materials.

Read More
Five-Axis

Shoulder Milling Cuts Racing Part's Cycle Time By Over 50%

Pairing a shoulder mill with a five-axis machine has cut costs and cycle times for one of TTI Machine’s parts, enabling it to support a niche racing community.

Read More
Milling Tools

The Impact of Cutting Teeth Spacing on Machining Stability

Many cutter designs are available, and variable teeth spacing (or variable pitch) cutters can be used to influence milling stability. Let’s discuss why teeth spacing affects stability.

Read More
Milling Tools

Grooving Attachment Streamlines Operation by 75%

A grooving attachment enabled Keselowski Advanced Manufacturing to reduce cycle times by over 45 minutes on a high-value, high-nickel part feature.

Read More
FaciliWorks CMMS
Plastic Packaging for Cutting Tools
IMCO M935
Tight tolerance machining
Sumitomo

FAQ: Milling Tools

What is milling?

At its most basic, milling is the meeting of a rotating tool with a clamped and stationary workpiece, as opposed to turning where the tool is stationary and the work material rotates. Actually, the workpiece has feed motion imparted from the machine tool. The meeting of the rotary motion of the cutter and the cutting edge of the tools produces fluctuating cutting forces: vibration, heat, and, if all goes well, chips.

Source: A New Milling 101: What Milling Is, Then and Now (Plus a Glossary of Milling Terms)

What is a milling machine?

Milling machines may have either vertical or horizontal spindle orientation, and typically, face milling cuts flat surfaces, but multi-axis CNC machines make it possible to include three-dimensional movements. That said, there are four basic categories of milling: face milling, periphery milling, slot milling, and specialty applications.

Source: A New Milling 101: What Milling Is, Then and Now (Plus a Glossary of Milling Terms)

What are the basic categories of milling?

Face milling: Used for creating a flat surface (face) on the workpiece. The cutting plane is usually perpendicular to the axis of rotation and the cutters most often feature a single row of inserts, designed with a wide range of cutting geometries, inserts, lead angles, and mounting adaptations.

Periphery milling: Generates a primary surface parallel to the spindle rotation. A secondary surface is sometimes produced. The cutting plane is usually parallel to the axis of rotation.

Slot milling: Used for producing a slot or channel in the workpiece. There are two primary types of slot milling cutters: disk mills and end mills. Disk mills can be high-speed steel, brazed carbide, and indexable-insert-based. They are typically used in operations perpendicular to the spindle rotation.

Specialty applications: Includes copy milling, plunge milling, ramping, helical and circular interpolation, trochoidal, and others.

Source: A New Milling 101: What Milling Is, Then and Now (Plus a Glossary of Milling Terms)

YCM Alliance
Nine9 Cutting Tool & Tool Holders
Heidenhain
Mikron Multistar neXT
Iscar
Scientific Cutting Tools