Gauging System Automates Measurement Inspection

New Scale Robotics has released the Q-Span Gauging System, designed to enable do-it-yourself automation using existing gauges and workflows. It is particularly useful for high-mix, small-batch manufacturing operations. The system is set up to enable users to improve throughput and process control by eliminating the bottlenecks and variability inherent in manual gauging.

The system’s mobile workstation combines robotic part handling, automated gauging using a variety of standard gauges, real-time reporting for in-process gauging and automated data collection. Input from multiple gauges is combined into one output for statistical process control (SPC).

The company says it configures Q-Span Gauging Systems to incorporate the customer’s qualified processes and metrology tools from their suppliers. These tools may include LVDT probes, bore gauges, height gauges, plug gauges, air gauges, laser micrometers, vision systems and more. New Scale also provides precision robotic grippers/calipers that mount on the robot arm.

The Q-Span System is based on a Universal Robots (UR) collaborative robot for flexibility, ease of use, and rapid return on investment. Grippers are configured to handle the parts to be measured, with up to three different grippers on the robot at a time. Control software is easily configured on the shop floor for additional parts and processes. With the UR teach pendant and “zero-code” programming, no robotics experience or special training is needed.

The system is designed to be easily incorporated into existing workspaces and work flows. The workstation table rolls up to any workbench, and the collaborative robot operates alongside employees without safety curtains or other special accommodations.