Articles

Holemaking

4+2 Machining Cuts Cycle Times From Days to Minutes

By moving from legacy jig bores and tilt tables to a milling and boring machine, Highland Manufacturing cut cycle times from days to minutes on high-tolerance, large-diameter parts.

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How I Made It

How I Made It: Scott Harms, President & CEO of MetalQuest Unlimited

From a farm kid with a surplus lathe to leading one of the most automated job shops in America — Scott Harms reflects on building a manufacturing business the hard way, learning from mistakes, and staying grounded in respect.

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The Value of a Third Turret for Multitasking Machines

A third turret might be the solution to achieve a 50/50 cycle-time balance between a machine’s main and sub-spindles.

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Grinding

10 Tips for Dressing Your Grinding Wheel

Dressing a grinding wheel alters surface conditions on ground parts in accordance with the parameters used. But what parameters lead to which outcomes? Arianna Smith of Norton | Saint-Gobain guides us through the options in this article.

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Basics

Understanding Mechanical Vibrations in Machining

In machining, the structure of interest is a cutting tool connected to a tool post/turret and lathe or a toolholder, spindle and milling machine. The vibration of these structures is important to consider.

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What Makes High-Volume Machining Different?

The same principles that make a good low-volume process also make a good high-volume process. The difference is that production requires you to be intentional everywhere you used to rely on instinct.

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Top Shops

Proactivity Generates Success: Takeaways from Top Shops 2025

What sets a Top Shop apart from other shops? Industry leaders explored this question at the 2025 Top Shops Conference and found a common answer: proactive, intentional purchases and systems planning.

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Economics

Metalworking Index Hits Seasonal Slump in November

Consistent with previous years, the GBI: Metalworking reported underperformance in November compared to October.

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Workholding

Skipping the Dovetail Saves Setup Time for High-End Parts

Relying on crimping and sacrificial frames instead of dovetails cuts operations from Novo Modo’s high-end, high-mix work. What’s more, it supports the shop’s tight features and tighter tolerances.

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AI Servo Tuning Explained: How CNC Machines Optimize Motion Automatically

What FANUC calls AI Servo Tuning is changing how machines behave before their first cut — even though most machinists will never touch it.

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Automation

Can AI Automate Automation?

New hardware and software releases from Vention’s 2025 Demo Day, including some powered by AI, are designed to make advanced automation more accessible to manufacturers.

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Why Some CNC Shops Outperform Others With the Same Equipment

Five very different machining stories, one theme: top performance comes from process knowledge, not just equipment.

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