• MMS Youtube
  • MMS Facebook
  • MMS Linkedin
  • MMS Twitter
9/13/2019 | 1 MINUTE READ

Mazak's VTC-300C FSW Joins, Machines Alloys with Low Melting Points

Originally titled 'Multitasking Machining Center Performs Friction Stir Welding'
Facebook Share Icon LinkedIn Share Icon Twitter Share Icon Share by EMail icon Print Icon

A part of Mazak’s family of hybrid multitasking machining centers, the VTC-300C FSW combines milling capabilities with friction stir welding (FSW).

Share

Facebook Share Icon LinkedIn Share Icon Twitter Share Icon Share by EMail icon Print Icon

A part of Mazak’s family of hybrid multitasking machining centers, the VTC-300C FSW combines milling capabilities with friction stir welding (FSW). With a full traveling-column design, automatic toolchanger and 40-taper spindle in addition to the FSW package, this machine helps shops achieve reduced lead times and greater part accuracy while enabling novel methods for processing parts with stronger welds, the company says.

Mazak VTC-300C FSW

The machine’s FSW package uses a process that involves frictional heat and forging pressure to create full-penetration, defect-free welded joints said to be stronger than those made with conventional methods. Using a solid-state joining process with a non-consumable tool pin, the Mazak FSW head joins two metal plates without melting the workpiece. Commonly considered a forging process, FSW is described as well-suited for joining alloys with low melting points, including aluminum, copper and brass, among others.

The new welding technology complements the existing VTC-300C machine platform, which delivers a standard 15,000-rpm, 30-hp, 40-taper spindle capable of handling a variety of metalcutting applications. Additionally, the machine and way cover designs have been enhanced to provide 1,574-ipm rapid feed rates on all axes. The fixed 78.74" × 30" table provides process flexibility for a range of applications, while an optional center partition can divide the work envelope into two separate work zones to allow the machine to be in cycle in one area while an operator loads, unloads or sets up a part in the other. The machine’s X-, Y- and Z-axis travels measure 65.35", 30" and 25.6", respectively.

The VTC-300C FSW also features Mazak’s Mazatrol SmoothG CNC, which is designed to ease programming for highly complex parts. A large, 19" touchscreen display presents all of the critical machine data within a single page view, while the tilt control panel allows for optimum positioning based on operator height. 

RELATED CONTENT

  • The 400° Difference

    Cryogenic machining achieves dramatic tool life gains not by flooding the cut, but by refrigerating the tool.

  • Maximum Aluminum

    Speed changes the rules. To maximize metal removal rate with a high speed spindle, follow some fundamental tooling considerations and mill at just the right rpm.

  • Drilling Deep Holes On A VMC

    The recipe for best results is simple: Start with a rigid machine, add a high pressure through-the-spindle coolant system, then combine these with the right drill geometry plus the right speeds and feeds.

Resources