This powertrain company struggled to balance the cost of tooling inserts with performance until it tested the new KCP25C insert from Kennametal.
A common challenge that machine shops face when revising time-tested processes is the specter of unforeseen consequences. The effort and engineering that brings about process solutions often involves a level of testing and trial that does not go documented, much to the frustration of machinists tasked with revising the process years later. Such was the case with Magna Powertrain in Muncie, Indiana, which found itself troubled by unexpected hurdles when trying to reduce costs in machining one of its high-volume parts.
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