Sunnen Bore Gaging System Provides High-Precision Measurements

Source: Sunnen Products Co.

Sunnen Products Co.’s PGE-6000 bore gaging system features an electronically amplified comparative system designed to provide accuracy, versatility and efficiency in dimensional measurement.

This advanced gage provides the flexibility to measure in both inches and millimeters, catering to users working with diverse measurement standards. The customizable, menu-driven operator interface enables users to tailor the display and functionality to their specific preferences. Selectable resolution options, ranging from 0.01/0.001/0.0001 mm (0.0001/0.00001/0.000001"), provide precision measurement for a wide range of applications. Additionally, the gage repeatability is ±0.00025 mm (±0.000010").

Accommodating various bore sizes, the PGE-6000 features a standard measuring range of 9.40-38.10 mm (0.370-1.500"), which can be extended up to 74.30 mm (3.000") with optional PG-250E extension fingers. Simple and quick calibration, along with an intuitive setup menu, minimizes setup time and reduces the learning curve for new users.

The PGE-6000 Gage offers selectable scale settings (narrow and wide) to optimize display and measurement sensitivity for different applications, as well as single or multiple measurement options for diverse inspection needs. Batch or serial number modes facilitate organized data collection and traceability. Programmable operator-defined default settings enable users to customize the gage to their specific requirements, enhancing efficiency and saving time.

Measurement data is presented through a clear graphical and numerical value display, complemented by programmable visual limit indicators that simplify go/no-go decisions and minimize errors. Measurements are stored internally via the touch screen or optional foot pedal which eliminates potential errors with manual recording.

Portable with an external power supply, the PGE-6000 Gage offers flexibility across various locations. Stored measurement data can be exported via a flash-drive or a PC cable, which enables seamless integration with statistical process control (SPC) software and other data analysis tools. The data display provides valuable insights, including average, median, standard deviation, minimum and maximum values. Compatibility with PG-400/PG-500 setting fixtures simplifies gage diameter setting. Ring gages may also be used to set diameter. The reversible base extends the measuring range with different finger sizes on each side, further enhancing versatility.

The PGE-6000 Gage facilitates rapid data collection and analysis. Its floating reed system eliminates friction and wear, providing long-term reliability and consistent performance. The gage is designed for ease of use and durability in everyday shop use with a rugged construction. The gage accurately checks ID, measuring variations in diameter indicating taper, barrel and bell mouth, even near ports, lands and at the bottom of blind holes. Its intuitive design requires minimal training, providing accurate measurements irrespective of the operator’s skill level.