MMS Blog

Long-Distance CNC Service

To most users, the talk so far about the potential of 'open' PC-based CNCs has greatly exceeded the benefits. Here's one application that delivers the goods.

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Under Control

This small-parts machining operation combines superbly automated workholding and handling with total machining process management.

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One Insert For More Operations

Conventional wisdom about standard milling operations has always been that compared to square shoulder cutters, lead angle cutters are easier on the spindle, can be run at higher table feed rates, and cut freer. Finishes are typically better and, with the addition of a wiper flat insert, finishes could be further improved. Due to the chip thinning attributes of this type of cutter, actual table feeds can be more rapid, albeit at the sacrifice of some depth of cut compared to a zero lead cutter.

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Slashing Part-To-Part Programming Time On The Shop Floor

How do you improve productivity with the excessive amount of time and effort it takes to program parts before they can be run on the shop floor? As parts have become more complex over the years and demands for accuracy have become more stringent, the challenge has become even greater. Shop owners are faced with the dilemma of being even more productive, while still spending hours programming machinery before cutting their first parts. Now there is an option for shop owners that enables them to go from part to part on the shop floor without involving off-line programmers.

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Widening Range Of Grooving Tools

Traditionally, a grooving tool grooves, a facing tool faces and, of course, special tools do special cuts. Improved insert manufacturing technology and toolholder design is changing this tradition, allowing specialized tooling to be used more generically in a wider variety of metalcutting applications.

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User Interface Helps Solve EDM Skills Crunch

Many shops would like to do more electrical discharge machining (EDMing) but don't have the skilled EDM operators to run the machines. Mitsubishi EDM (MC Machinery Systems, Inc. , Wood Dale, Illinois) recently introduced several new models, and the ones equipped with a new generation of control unit will appeal to shops in this situation.

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Successful Application Of Ceramic Inserts

Applying ceramic inserts is not a simple substitution of one cutting tool material for another. There are significant process considerations that shops should examine carefully in order to realize performance and tool life expectations from ceramic inserts. Here's a look at some of the ways they are used.

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If It Ain't Broke...Fix It Anyway

"If it ain't broke, don't fix it. " Unfortunately, this cliche may not work in today's highly competitive environment.

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Put Coordinate Metrology On The Shop Floor

Integrating CMMs with the machining process employs the power of accurate dimensional data to provide true process control.

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New Measuring System Performs Continuous Radial Scanning

The typical coordinate measuring machine (CMM) resembles a multi-axis traveling bridge-type vertical machining center. Indeed, the movements of the measuring probe look very much like a cutting tool in motion as it follows a tool path. Of course, the CMM doesn't make any chips. For prismatic workpieces, the conventional configuration of the CMM and the machine tool is logical and effective.

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Sizing Up The Future

This shop installed a bigger CMM to meet its current needs, but the software that came with it has the shop ready for what lies ahead.

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Ozone Provides Solution To Bacteria In Coolants

Bacterial growth in metalworking fluids eventually leads to machine downtime. Furthermore, shop owners and plant managers see an increased cost of purchasing replacement fluids and the disposal of spent fluids.

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