United Grinding Laser Machine Enhances Precision Tool Processing

United Grinding North America Inc.’s Vision Laser machine is suitable for a range of applications involving brazed tools. The design is based on the Helitronic Vision platform for precise and efficient processing of tools with stringent quality requirements.

The Vision Laser supports a variety of processing options, including  polycrystalline diamond (PCD), chemical vapor deposition (CVD), mono-crystalline diamond (MKD) and carbide materials. Its industrial laser system facilitates numerous applications, providing chip- and crack-free cutting edges, machining of complex geometries and operation without consumables.

Traditionally, wire erosion has been the standard method for producing brazed PCD tools. However, this approach has drawbacks such as the consumption of materials like wires and coolant, the risk of grain breakage and limitations in creating complex geometries. The Vision Laser, by contrast, enables production in a single clamp, offers high cutting speeds, processes materials seamlessly and achieves optimal surface finishes, according to the company.

The Vision Laser’s software — GTR ProfDia Laser — is similar to the widely used GTR ProfDia Erosion software for wire EDM. This enables operators familiar with GTR systems to transition easily to operating the Vision Laser.

The Vision Laser is designed to integrate well into the United Grinding portfolio, addressing specific needs with productivity improvements and reliability for long-term use.