Composites Machining

Setting the Stage for Sizeable Composites Work

By adding a five-axis waterjet/milling machine, its biggest autoclave and a more expansive lay-up room, Royal Engineered Composites is positioning itself to win larger-scale aerospace work it sees on the horizon.

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Laying Composites Fiber—Digitally

The most recent release of Spring Technologies’ NCSIMUL software can simulate the laying of fiber ribbon with NC machines.

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Composites in Hybrid Gears

Replacing steel with carbon fiber composites yields promising results.

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The Promise of Waterjet Technology for Micromachining

The potential benefits of using waterjet technology to produce parts or part features smaller than 300 microns are compelling. Developers and researchers are getting close to breaking the barriers that stand in the way of micromachining in the 150- to 200-micron range and below.

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Cryogenic Machining of 787 Fuselage

Starting early next year, Boeing South Carolina will mill and drill composite fuselage sections for the 787 Dreamliner through cryogenic machining.

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An Alternate Micromachining Process for Composites

This process combines sandblasting and photolithography to enable fast machining of multiple, accurate features into composites.

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Composites Machining for the F-35

Lockheed Martin’s precision machining of composite skin sections for the F-35 provides part of the reason why this plane saves money for U.S. taxpayers. That machining makes the plane compelling in ways that have led other countries to take up some of the cost. Here is a look at a high-value, highly engineered machining process for the Joint Strike Fighter aircraft.

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Milling Tools

Cutters Compress To Effectively Machine Composites

The combined up-cut and down-cut spiral flutes on these cutters compress layered composites to prevent delamination during machining.

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Aerospace

Where Does Diamond Make Sense In Machining Titanium?

Boeing machining experts say one application is drilling Ti-Composite stacks. PCD does well here. The group recently addressed this question submitted through our Aerospace Machining Zone.

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Machining At Mach 3

Airbus invested in abrasive waterjet for machining CFRP components. Here is why.

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