Milling Tools

Milling produces a flat or contoured surface on a workpiece with a rotating tool. The work can be done on a machining center or milling machine, and can also be done on a turning center that has rotary or “live tool” capabilities. The tools for milling include both solid tools and “indexable” tools—the latter consisting of a tool body that uses replaceable cutting inserts. Carbide is the most likely material for milling tools, though other options include high speed steel as well as, ceramic, cermet and diamond tools for certain more demanding applications. The end mill can be flat-bottomed for flat surfaces, or ball-nosed for milling up contoured shapes. Another common milling tool variety is the “face mill,” a generally larger-diameter tool designed for efficiently milling a wide, flat surface in an economical number of passes.
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Ingersoll Chip-Surfer star cutter
Blog

Milling Splines Increases Quality, Enhances Versatility

Instead of using a hobbing machine to generate splines in PTO shafts, Weasler Engineering milled them with modified Ingersoll cutters to improve both the flexibility of its machining operation and its part quality.

Feature

Making Mountains out of Mold Steel—Literally

When graphite molds wouldn’t cut it for a manufacturer of hand-blown drinking glasses, this shop machined more durable stainless steel molds to create the famous mountainous shapes that emerge from the bottom of its customer’s nifty drinkware.

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Taps Cut Internal Threads in Half a Second

IMTS 2018: Emuge Corp.’s Punch Tap enables helical thread forming in cast and wrought aluminum alloys and similar lightweight materials.



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