Large Part Machining

Sandvik CoroMill 390 LW Enhances Aerospace Machining Capacity

Sandvik Coromant’s 3D-printed CoroMill 390 cutter helped Flying S Inc. achieve six-times the productivity on MAX5 cast aluminum alloy than with previous tools.

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Milling Tools

Greenleaf Boosts OCCO's Cutter and Insert Productivity

Greenleaf Corp.’s proprietary insert, cutter and machine adjustments helped OCCO reduce crankshaft machining costs to, in some cases, a quarter of the original cost.

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CAD/CAM

Aerospace Machine Shop Opts for CAM Simulation Over Dry Runs

NCSIMUL Machine software has taken Marton Precision’s G-code program verification from a 16 hour manual process to a mere two hours. 

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Composites Specialist Makes CNC Chops Count

Machining capability drives evolution from race car builder to aerospace and defense contractor.

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Turn/Mill

Meet Colossus: An Inside Look at One of the Largest Five-Axis Machining Centers in the U.S.

My behind-the-scenes tour on the shop floor of Baker Industries began and ended with its Emco Mecof PowerMill, one of the biggest five-axis machining centers in the United States. The tour also shed light on the company’s highly aggressive approach to new equipment purchases.

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For Large-Part Machining, Five-Axis Capabilities Prove Essential to Staying Competitive

Metalcraft of Mayville’s old milling machine for large parts failed just when the company began seeing increased pressure to take on projects requiring more flexibility and capabilities. Two five-axis HMCs from Toyoda helped the company stay in step with the trend. 

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When Machining Long Parts, Machine Shop Climate Matters

Machining long titanium tufting needle bars required a milling machine with a super-long X-axis travel. But the real challenge was thermal compensation in the Georgia heat.

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Turning Machines

What Is Single-Lobe Peeling?

A manufacturer of large turn-mill machines has developed a bar-peeling process to complete large, progressive cavity pump rotors in one setup.

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A Vertical Bridge Mill Provides Big Opportunities

Seeing your company as a boring-mill shop is a problem when only 20 percent of your jobs are actually boring-mill related. It’s also a problem to have the space and potential to produce large parts when you only win 6 to 14 percent of the large-part jobs you quote.

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Large-Parts Manufacturer Wins Big with Vertical Bridge Mill

Napoleon Machine required new equipment to compete in large-parts machining. Toyoda’s LB63324M vertical bridge mill with right-angle head increased quoted job wins from 6 to 52 percent. 

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