Matt Danford

Matt Danford Former Senior Editor

Lean Manufacturing Begins With Layout, Commitment

Sustainably streamlining production of a varied mix of low-volume work depends not only on a strategy tailored for job shops, but also on human drive and enthusiasm.

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Skills Training Strengthens Shops, Communities

A poverty-fighting nonprofit serves regional manufacturers as both a pipeline of fresh recruits and an incubator of existing talent.

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Closing the Loop on Data-Driven Manufacturing

Hexagon’s annual conference highlighted strides in expanding beyond metrology to smart factory connectivity.

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New Tech, New Talent at GF Machining

This year’s annual open house marked the debut of not only a new series of wire EDMs, but also an apprenticeship program designed to serve as a pipeline of application and service engineers for years to come.

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Deburring

Cutting Edge Control Speeds Cross-Hole Deburring

As opposed to springs or other mechanical means of driving tool inserts into hole intersections, leveraging pneumatic or hydraulic pressure provides a means of process control beyond feed and speed adjustments.

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Five-Axis

Making Connections at Innovation Days

Among other highlights, this year’s iteration of DMG MORI’s annual open house event showcased the company’s latest efforts to connect traditionally disparate machining operations, both in the physical sense and the virtual sense.

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Toolholders

From Universal Tool Clamping to Automated Presetting

The opening of Rego-Fix's new U.S. headquarters caps a long series of developments in precision tool clamping technology.

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Measurement

One Setup Unrolls Six Linear Errors

Consisting of only two components, this linear axis calibration device measures error in all six degrees of freedom—including roll—directly and in real time.

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Milling Tools

Coolant’s Impact on Face Milling Aluminum

Testing shows that understanding the interplay among cutting speed, tool wear and cutting power can lead to more informed evaluation of metalworking fluids and more predictable machining.

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Measurement

Video: Pez Dispensers and Porcupines

Automation takes work. In this case, the challenge was ensuring zero-defect production without slowing the two-part-per-second through-feed grinding process.

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Adding Context to Advanced Milling

For all its focus on machines, cutters, parameters and tool paths, an expo hosted by Methods Machine Tools demonstrated that competitive hard milling increasingly requires looking beyond the workzone and even beyond traditional machining.

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Grinding

Putting the “Feed” in Zero-Defect Through-Feed Grinding

An automated grinding, inspection and packaging cell churns out two fragile automotive parts per second with zero defects.

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TCI
IMTS 2024
Horn USA
Kyocera MA90
Hyundai WIA SE-SY Series
Highest Performance Solid Carbide End Mills
Schunk
Mastercam
Schunk