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High-Speed Machining
Applications Advance for Solid Ceramic End Mills
All they need is speed! Tools for roughing nickel-based alloys can be used in the same processes as carbide tools, just with high rpm and no coolant.
WatchHigh-Speed Machine Spindles Reduce Cycle Times
Designed to reduce cycle times in a variety of operations, NSK America’s HES series of machine spindles includes two models programmable from 5,000 to 80,000 rpm.
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Increase Machining Efficiency through Machine Monitoring
A manufacturer that is distinctive for its attention to in-cycle machining productivity describes its efforts to obtain efficiency improvements outside of the machining cycle. The shop’s primary tool is a simple, daily, graphical recap that illustrates when each machine tool was and was not making parts.
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Micromachining Evolution
Challenge Machine continues to add high-speed equipment for the increasing amount of micromachining work it is performing. Here are some lessons it has learned along the way, using tools as small as 0.001 inch in diameter.
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The Costs and Benefits of Horizontal Machining
The shift from vertical to horizontal machining was even more expensive than this shop anticipated. It was also more valuable. Most of the shop’s machining centers are HMCs now—here’s why.
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Control Package Helps Speed Production
After cutting precision parts in one third of the original time, Task Force Tips was able to justify its initial investment in an Index automatic production lathe fitted with a Siemens control package.
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High Speed Leads to Lights-Out
This mold maker has become more competitive by establishing a high speed machining process that is predictable enough to confidently run lights-out.
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Inserts Withstand Heavy, High-Feed Cuts
Swapping standard button inserts for a new grade from Ingersoll helped this manufacturer of downhole oil-drilling equipment double throughput on a troublesome arbor milling job in hardened steel.
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Video: Linear Motor Machines at Die Tech
Machines with linear motors instead of ballscrews have increased productivity for one die maker.
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What Your Handbook Isn’t Telling You
Tony Schmitz, professor at the University of North Carolina at Charlotte, gives a presentation on machine tool dynamics. Learn the role that this concept plays in realizing your optimal machining center performance.
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